Char-Broil 463360408 User Manual
Page 25
 
Troubleshooting - Electronic Ignition
Problem (Ignition)
SECTION I
No sparks appear at 
any electrodes when 
ignition button is 
pushed; no noise can 
be heard from spark 
module.
SECTION II
No sparks appear at 
any electrodes when 
ignition switch is 
pushed; noise can be 
heard from spark 
module.
SECTION III
Sparks are present 
but not at all 
electrodes and/or not 
at full strength
Possible Cause
• Battery not installed
properly.
• Dead battery.
• Button assembly not
installed properly.
• Faulty spark module.
• Output lead
connections not 
connected.
• Output lead
connections not 
connected.
• Arcing to grill away
from burner(s).
• Weak battery.
• Electrodes are wet.
• Electrodes cracked or
broken “sparks at 
crack”.
Check Procedure
• Check battery orientation.
• Has battery been used
previously?
• Check to insure threads are
properly engaged. Button 
should travel up and down 
without binding.
• If no sparks are generated
with new battery and good 
wire connections, module is 
faulty.
• Are output connections on
and tight?
• Are output connections on
and tight?
• If possible, observe grill in
dark location. Operate 
ignition system and look for 
arcing between output wires 
and grill frame.
• All sparks present but weak
or at slow rate.
• Has moisture accumulated
on electrode and/or in burner 
ports?
• Inspect electrodes for
cracks.
Prevention/Solution
• Install battery (make sure that “+” and “–”
connectors are oriented correctly, with “+” end up 
and “–” end down.)
• Replace battery with new AA-size alkaline battery.
• Unscrew button cap assembly and reinstall, making
sure threads are aligned and engaged fully.
• Replace spark module assembly.
• Remove and reconnect all output connections at
module and electrodes.
• Remove and reconnect all output connections at
module and electrodes.
• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.
• Replace battery with a new AA-size alkaline battery.
• Use paper towel to remove moisture.
• Replace cracked or broken electrodes.
463360408 • 25