Maintenance and lubrication, Gearcases – Polaris Series 11 Ranger User Manual

Page 67

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65

MAINTENANCE AND LUBRICATION

Gearcases

Front Gearcase

The front gearcase lubricant level should be checked every six months

or 100 hours, whichever comes first. The oil should be changed

annually. If the vehicle is used in wet conditions, the oil should be

checked more frequently. If the oil has a milky appearance, it should be

changed as soon as possible.
Failure to properly maintain this important area can result in premature

wear or possible failure of the front grease components.
NOTE: Refer to the Gearcase Specifications Chart on page 67.

Always use Polaris Premium Drive Hub Fluid. See page 96 for the

part numbers of Polaris-recommended products.
The front gearcase fill plug (1) is located on the right side of the front

gearcase.
Oil Check

1. With the RANGER on a level

surface, remove the fill plug and

check the lubricant level.

Lubricant should be 3/4” (19

mm) below the bottom thread of

the fill plug hole.

2. Replace the fill plug and torque

to specification.

Oil Change

1. Support the vehicle securely

with a jack stand.

2. Remove the front tire on the

driver’s side.

3. Remove the fill plug.
4. Remove the gearcase drain plug (2) located on the bottom

right-hand side and drain the oil into a drain pan. Discard used oil

properly.

5. Clean and reinstall the drain plug. Torque to specification.
6. Add hub fluid to 3/4” (19 mm) below the bottom thread of the fill

plug hole.

7. Reinstall the fill plug and torque to specification. Check for leaks.

1

2

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