1 unpacking, 2 assembly, 1 accessory box – Generac 004583-0 User Manual

Page 6: 1 assembling the wheel kit, 2 assembling the handle

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1.1 UNPACKING

• Set the palleted carton on a rigid flat surface.

• Remove staples along bottom of carton that fasten carton to

pallet. Open carton from top.

• Remove all packaging material.

• Remove separate accessory box.

• Lift carton off the generator.

• Remove generator from shipping pallet by removing bolts

through the shipping brackets.

Figure 1 - Bracket Removal

1.1.1 ACCESSORY BOX

Check all contents. If any parts are missing or damaged locate an
authorized dealer at 1-800-333-1322.

Contents include:

• Wheel Axle

Bolt-on tubular handle

• 2 – Washers

2 – Pneumatic Wheels

• 2 – Wheel Spacers

2 – Axle Bracket Assemblies

• 2 – Cotter Pins

Bolt-on Foot

• Battery Charge Cable

Spark Plug Wrench •

• Air Filter

Oil Filter

• Pre-cleaner

2 – Quarts Oil

• 26 Wire Nuts

6 – Carriage Bolts, Washers,

Nuts

1.2 ASSEMBLY

The generator requires some assembly prior to using it. If
problems arise when assembling the generator, please call the
Generator Helpline at 1-800-333-1322.

1.2.1 ASSEMBLING THE WHEEL KIT

The wheel kit is designed to greatly improve the portability of the
generator. A socket wrench with a 9/16” socket, a 1/2” socket, a
1/2” wrench and a pair of pliers are the tools that will be needed
for assembly of the wheel kit.

Note: The wheel kit is not intended for over-the-road use.

• Refer

to

Figure 2 shown on opposite page and install the wheel

kit as follows:

• Place the generator on a hard flat surface.

• Stand at the engine end of the unit and gently tilt the generator

forward, high enough to place wooden blocks beneath the
cradle. This will allow space to install the wheel assemblies.

• Attach an axle bracket assembly with attached sleeve to either

side of the frame. Ensure the sleeve faces outward.

• Slide the axle through the sleeves on the axle brackets.

• Slide one wheel with flat washer to the outside and a spacer to

the inside onto each end of the axle. Make sure the air inflation
valve on the wheel is facing outward.

• Insert retaining pins and using pliers, bend out the ends to

prevent the pins from falling out of the axle. Remove the
wooden blocks.

1.2.2 ASSEMBLING THE HANDLE

• Attach the handle by aligning one side of the handle on the

cradle, then spread the handle around the cradle and let it
spring into place. Secure the handle to the frame using the
5/16’ hex head bolts provided. Check each fastener to ensure
that it is secure.

• Using the handle, lift the unit high enough to place wooden

blocks under the unit. Attach the front support foot to the
underside of the cradle using the 3/8” carriage bolts provided.

• Remove the shipping brackets from the cradle, if you have not

already done so.

4

Section 1 – General Information

Residential Portable Generator System

Shipping

Bracket (x4)

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