Graco Inc. 216-119 User Manual

Page 2

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W A R N I N G

Before cleaning the gun nozzle or attempting to service

Be sure your installation complies with all applicable

the gun or other components, always turn off the high

local codes.

voltage first, then shut down paint pump and trigger
gun to relieve fluid pressure.

ALWAYS use the lowest pressure possible when

Grounding

flushing and use a grounded metal waste container.

All components of the system, except the gun and paint

When flushing, avoid conductive solvents, if possible.

hoses, must be electrically grounded. Be sure the

Be sure to turn off H.V. Power Supply before flushing,

power circuit is properly grounded.

and to remove all solvent from gun before turning on

Be sure your gun is not grounded.

high voltage.

paint hoses to gun only, and be sure your supply pump
and the object you are painting are-grounded.

Operating
Never use or store solvents in the spray area.

All conductive objects within 10 ft (3

of the gun must

NEVER IMMERSE THE SPRAY GUN IN SOLVENT OR

be electrically grounded.

OTHER LIQUID.

The object being coated must be grounded.

Keep work hangers and conveyor equipment clean so

work pieces are well grounded.

How The

Automatic

Air Spray Gun Works
A transformer supplies high voltage current through the

cable to the gun’s ionizing electrode, where the

trostatic field is developed. The pump supplies paint

through the hose and gun, where it is electrostatically
charged as it passes the ionizing electrode. The charged

paint is attracted to the grounded work piece, wrapping

around it and coating surfaces indirectly.

Be sure your installation complies with Federal, State

and local codes for the installation of electrical
apparatus in a Class 1, Divisions 1 and 2 Hazardous

Location.

The particular type and size system for your operation
will have to be custom designed for your needs. For a
correctly sized system, contact the

Finishing

System Division, Franklin Park, Illinois.

Mount the gun on an insulated stationary support or
reciprocator arm.

The spray gun has a mounting hole to fit a 0.5 in.

mm) diameter rod. Use a mounting fixture which

allows adjustment of the spray pattern direction and
distance from the work.

Install a normally closed, 3-way air solenoid valve in the
cylinder air supply line. BEFORE CONNECTING AIR
LINES BLOW THEM OUT TO REMOVE METAL CHIPS
AND OTHER FOREIGN PARTICLES. Connect an air

hose from the solenoid valve to the gun’s

cylinder air inlet. Connect an air supply line to the

atomizing air inlet.

BEFORE CONNECTING FLUID LINES, BLOW THEM
OUT WITH AIR AND FLUSH WITH SOLVENT. BE
SURE THAT THE SOLVENT YOU USE IS COMPATI-
BLE WITH THE MATERIAL TO BE SPRAYED.

Connect a fluid hose to the paint supply pump’s outlet
and to the gun’s

npsm fluid inlet.

Install fluid tip in gun. Be sure fluid pressure is relieved

and high voltage turned off before installing tip.

Recommended Hose Sizes (General Purpose)

M A T E R I A L

O-10 ft (O-3

ID

ft

1

ID

ID

100-200 ft

ID

I

A I R

O-50 ft (O-15

ID

ft

ID

ft

ID

I

Adjust the system’s control device so the gun starts
spraying just before the spray meets the workpiece, and
stops as soon as it is past.

regulator installed in paint line. It is best to adjust flow
rate with a fluid regulator.

Spray Pattern Control

The gun requires a minimum of 30 psi (2 bar) air
pressure to the cylinder.

Turn air adjusting screw

counterclockwise for a

wide flat spray pattern or clockwise to decrease to a

round pattern.

Fluid Control

Adjust the fluid flow to the proper rate, using a fluid

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