Spray pattern troubleshooting chart – Graco Inc. 218-745 User Manual

Page 13

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SPRAY PATTERN TROUBLESHOOTING CHART

WARNING

Installing and servicing this equipment requires access to parts which may cause electric shock or other serious
bodily injury if the work is not performed properly. Do not install or service this equipment unless you are trained and
qualified.

To reduce the risk of serious bodily injury, including splashing fluid or solvent in the eyes or on the skin, always follow
the Pressure Relief Procedure Warning on page 9 before checking, adjusting, cleaning or repairing the gun or
any part of the system. Disconnect the fluid hose from the gun.

NOTE: Check all possible remedies in the Troubleshooting Charts before disassembling the gun.

PROBLEM:

CAUSE

SOLUTION

IMPROPER SPRAY
PATTERN

Insufficient fluid supply.

Adjust fluid regulator or fill fluid tank.

Loose fluid nozzle or damaged fluid

Tighten or replace fluid nozzle

nozzle taper seat.

See page 12.

Dirt between fluid nozzle, taper seat

Clean. See page 12.

and body.

Loose or cracked coupler at fluid inlet.

Tighten or repair.

Loose fluid tube in cup or tank.

Tighten.

Fluid build-up on air cap; partially

Clean with soft implement or

clogged horn holes. Full air pressure

submerge in suitable solvent and wipe

from clean horn hole forces fan pattern

clean. See page 12.

toward clogged end.

Damaged fluid nozzle or air cap holes.

Replace damaged part. See page 12.

Fluid build-up on the perimeter of fluid

Remove obstruction. Never use wire

nozzle orifice, or partially clogged fluid

or hard instruments. See page 12.

nozzle orifice.

Too high atomization air pressure.

Reduce air pressure or adjust air
adjusting valve.

Fluid too thin.

Regulate fluid viscosity.

Not enough fluid pressure.

Increase fluid pressure.

Low atomization air pressure.

Increase air pressure.

Fluid too thick.

Regulate fluid viscosity.

Too much fluid.

Reduce fluid flow. Reduce fluid
pressure on pressure feed guns and/
or adjust fluid adjusting screw until
proper pattern is obtained.

Last coat of fluid applied too wet.

Apply drier finish with multiple
strokes.

Too much air pressure.

Use least air pressure necessary.

Insufficient air pressure.

Increase air pressure.

Non-uniform spray pattern.

Clean or replace air cap.
See page 12.

Fluttering or spitting
spray

Streaks

NOTE: Some improper patterns are caused by the improper balance between air and fluid.

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