8 unpacking, 9 lifting the generator, 10 specifications – Generac ASPAS1CCL015 User Manual

Page 8: 4 overspeed shutdown, 5 pcb operation led’s, 6 overcrank shutdown, 6 dc fuse, 1 generator specifications, Figure 1.6 - low coolant level sensor, Figure 1.7 - control module assembly circuit board

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6

Carrier

Figure 1.6 - Low Coolant Level Sensor

1.7.4

OVERSPEED SHUTDOWN

The Pre-pack circuit board on liquid cooled units
receives AC frequency (rpm) signals directly from the
stator AC power windings, via sensing leads S15 and
S16. Should AC frequency exceed about 72 Hz, cir-
cuit board action will automatically shutdown the
engine (Figure 1.7).

Figure 1.7 - Control Module Assembly

Circuit Board

*Rated power of generator is subject to and limit-
ed by such factors as ambient temperature, alti-
tude, engine condition, and other factors. Engine
power will decrease about 3% for each 1000 feet
above 3000 feet and will decrease an additional
1.5% for each 10°F above 77°F. Maximum output
power of the generator is limited by maximum
engine power.

1.7.5

PCB OPERATION LED’S

• LED 1 is RED. The LED is ON when utility sensing

is NOT available to the circuit board. This LED will
function only when the AUTO/OFF/MANUAL switch
is set in the AUTO position.

• LED 2 is YELLOW. This LED is ON when the cir-

cuit board battery charger is on. This LED will
cycle ON and OFF with the battery charger, 4.85
hours on the 4.85 hours OFF.

• LED 3 is GREEN. This LED will flash when the cir-

cuit board has load voltage available to it. This
LED will function when voltage is available across
T1 and T2.

1.7.6

OVERCRANK SHUTDOWN

After 90 seconds of crank-rest cycles, this function
ends cranking if the engine fails to start in that
90-second span.

1.7.6

DC FUSE

This clearly labeled fuse is located on the front panel
of the control system. It protects the panel wiring and
components from damaging overload. Always
remove this fuse before commencing work on the
generator. The unit will not start or crank if the fuse
is blown. Replace the fuse with one of the same size,
type, and rating. Carrier normally uses an AGC fuse
rated at 15 amps (part number 022676).

1.8

UNPACKING

Handle shipping cartons and crates with care. Use
care to avoid damage from dropping, bumping, colli-
sion, etc. Store and unpack cartons with the proper
side up, as noted on the shipping carton.

1.9

LIFTING THE GENERATOR

When lifting or hoisting equipment is used, be
careful not to touch overhead power lines. The
generators weight of more than 900 pounds
requires proper tools, equipment, and qualified
personnel to be used in all phases of handling
and unpacking.

1.10 SPECIFICATIONS

1.10.1 GENERATOR SPECIFICATIONS

Model ..................................................................ASPAS1CCL015
Phase ..................................................................................Single
Rated Max. Cont. AC Power Output (kW) ................................15
Rated Voltage (volts) ........................................................120/240
No. of Rotor Poles ......................................................................4
Driven Speed of Rotor ..........................................................1800
Rotor Excitation System ........................Direct excited brush type
Rotor/Stator Insulation ......................................................Class F

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1

2002 GENERAC POWER SYSTEMS, ASSY #076009A

CUT R83

FOR 50HZ

PRE-PACKAGED STANDBY

U1

U12

U2

U14

U13

U3

U5

U8

U15

U10

U16

U17

U9

U4

U7

C

R2

C

R

3

C

R1
2

C

R1
3

C

R1
4

C

R1
5

CR16

C

R2
0

C

R2
1

C

R2
4

C

R3
0

C

R3
2

C

R3
6

C

R2
9

CR1

CR7

C

R1
7

C

R3
3

C

R3
4

C

R3
5

C

R1
8

C

R

8

C

R1
9

C23

C24

C1

C3

C19

C20

C21

C13

C2

R12

R

66

R

16

R

81

R1

R2

R3

R4

R5

R6

R7

R

8

R9

R10

R11

R

13

R

17

R

18

R

22

R

23

R

24

R

25

R

26

R

27

R

29

R

30

R

31

R

32

R

33

R

35

R

36

R

37

R

38

R

39

R

40

R

41

R

42

R

43

R

44

R

46

R

47

R

50

R

51

R

52

R

53

R56

R

57

R

59

R60

R

61

R

62

R

63

R

65

R

67

R68

R

69

R

70

R

71

R

72

R

74

R

75

R

76

R77R

R

78

K1

K2

SW1

R

14

R

20

R

15

R

21

R

19

CR37

J2

M

M2

M3

M4

M5

M1

M1

Q13

U6

Q7

K3

C

R3
8

C

R4
0

C25

K4

R

82

R55

Q9

Q1

Q3

Q5

Q4

Q6

Q11

Q12

Q2

M8

M1

M1

M M

M1

M1

M1

M1

C5

C

C4

C8

CR41

U18

U19

R

83

U20

C14

C15

C16

C7

C10

C9

C11

C 1

C17

C18

C12

C22

BR1

J1

M9

M10

R

54

M14

M15

LED1

LED2

LED3

Q14

Q16

R

48

R

84

R

85

R

86

R

87

R

88

Q15

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Section 1 — General Information

Carrier Liquid-cooled 15 kW Generators

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