Giant THE EAGLE LINE P206 User Manual

Page 9

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9

Reassembly sequence of the P205/206/208 PUMPS

1)

If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing.
Contact Giant for assistance with the reassembly of the gear end.

2)

Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before
reassembly. Replace weep v-sleeve (23A) over plungers (16)..

3)

Generously lubricate v-sleeve (23). Assemble v-sleeves (23) into valve casing (#26). Assemble weep
return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over plungers and seat
firmly. Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing
pattern.

4)

Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings
(33).

Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.

REPAIR INSTRUCTIONS - P205/206/208 PUMPS

NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600

For maintenance of the gear end of your pump contact Giant Industries or your local distributor.
Phone: 419/531-4600

NOTE: If there are

deposits of any kind (i.e.,

lime deposits) in the valve

casing, be certain that the

weep holes in the weep

return ring (25) and valve

casing (26) have not been

plugged.

10. If the ceramic plunger pipe

(16B) is damaged, replace

entire plunger assembly by

removing crankshaft (13).

Contact Giant for further

details.

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