Miller Electric Thunderbolt XL AC/DC - Manual (Page 2)

Power Source Stock No. Description Qty. Price
Thunderbolt ® XL 225 AC/150 DC #903 642* 230 V, 50/60 Hz. Includes 5 ft (1.5 m) power cord w/230 V plug
Thunderbolt ® XL 300 AC/200 DC #903 686 220 V, 50/60 Hz. Includes 7 ft (2.1 m) power cord
Running Gear #043 927 Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and handle.
Miscellaneous
Stick Electrodes See charts above
Helmet/Gloves/Scratch Brush
Chipping Slag Hammer
Wall Receptacle
Date: Total Quoted Price:
Ordering Information
Control Panel
ELECTRODE POLARITY CHART
ELECTRODE
DC* AC
POSITION USAGE
PENETRATION
7024 EP, EN
FLAT
HORIZ.
FILLET
LOW
MIN. PREP, ROUGH,
HIGH SPATTER
SMOOTH, EASY,
FASTER
CAST IRON
6011 EP ALL DEEP ✓
EP ALL LOW ✓
6013 EP, EN ALL LOW GENERAL ✓
7014 EP, EN ALL MED. SMOOTH, EASY, FAST ✓
7018 EP ALL LOW LOW HYDROGEN,
STRONG
✓
308L
*EP = ELECTRODE POSITIVE (REVERSE POLARITY)
EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY)
EP ALL LOW STAINLESS ✓
✓
6010 EP ALL DEEP —
Ni-Cl
ELECTRODE/AMPERAGE CHART
ELECTRODE
DIAMETER
IN
7024
6010
&
6011
3/32
1/8
5/32
3/32
1/8
5/32
3/16
3/32
1/8
5/32
3/16
1/16
5/64
3/32
1/8
5/32
3/16
3/32
1/8
5/32
3/32
1/8
5/32
3/32
1/8
5/32
6013
7014
7018
Ni-Cl
308L
2.4
3.2
4.0
4.8
1.6
2.0
2.4
3.2
4.0
4.8
2.4
3.2
4.0
2.4
3.2
4.0
2.4
3.2
4.0
2.4
3.2
4.0
4.8
2.4
3.2
4.0
MM MIN. MAX. 50A 100A 150A 200A
AMPERAGE RANGE
Performance Data
Electrode Charts
DUTY CYCLE – FOR 225 AC/150 DC MODELS
% DUTY CYCLE
RATED OUTPUT
WELD AMPERES
AC
DC
DUTY CYCLE – FOR 300 AC/200 DC MODELS
RATED OUTPUT
WELD AMPERES
% DUTY CYCLE
AC
DC
300
250
200
150
100
75
50
0
300
250
200
150
100
75
50
0
10 15 20 25 30 40 50 60 70 80 90 100
10 15 20 25 30 40 50 60 70 80 90 100
Litho in USA
Distributed by:
3
1
2
3
3
3
Typical Installation
Power
Source
Work Clamp
Stick Electrode
Stick (SMAW) Basic Equipment
1. Power Switch
2. Selector Switch
3. Amperage
Adjustment
Control
Certified to both the Canadian and U.S. Standards for welding equipment.
*