3. troubleshooting – Miller Electric 394F User Manual

Page 33

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OM-222 394 Page 29

8-3. Troubleshooting

Y Disconnect power before troubleshooting

Trouble

Remedy

Wire feeds, shielding gas flows, but

electrode wire is not energized.

Check and secure weld cable connections (see Section 4-2).

Electrode wire feeding stops or feeds

erratically during welding

Check gun trigger connection. See gun Owner’s Manual.

erratically during welding.

Check gun trigger. See gun Owner’s Manual.

Readjust hub tension and drive roll pressure (see Section 4-6).

Change to correct size drive roll (see 4-6).

Clean or replace dirty or worn drive roll.

Incorrect size or worn wire guides.

Replace contact tip or liner. See gun Owner’s Manual.

Remove weld spatter or foreign matter from around nozzle opening.

Have Factory Authorized Service Agency check drive motor or motor control board PC1.

Motor runs slowly.

Check for correct input voltage.

Wire feeder power is on, displays light

up, but unit is inoperative.

Check welding gun trigger leads for continuity, and repair leads or replace gun.

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