4. installing wiring harness tab connectors, 5. installing welding generator – Miller Electric HWY-210 User Manual

Page 12

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OM-699 Page 6

3-4. Installing Wiring Harness Tab Connectors

Disconnect vehicle wiring harness plug from trailer wiring connector before

beginning installation. Use wiring harness tab connectors only with insulated wires.

NOTE

1

Connector

2

Run Wire

3

Tap Wire

Place unstripped run wire in slotted

channel.
Insert unstripped tap wire into other

channel until it hits internal stop.
4

Contact

5

9 Inch Linemans Pliers

Use pliers to push contact down

flush with top of connector.
Close top cover.

Ref. S-0448

1

2

3

4

5

3-5. Installing Welding Generator

Y Use equipment of adequate

capacity to lift the generator.

Y Support trailer with jack. Block

wheels.

Y If trailer is not installed on ve-

hicle, use trailer jack to obtain

desired height and to support

tongue weight while installing

welding generator.

Y Install welding generator on

trailer with engine end toward

hitch end of trailer.

Y Distribute weight so trailer

tongue weight is approximate-

ly 10% of gross trailer weight.

1

Crossmember Mounting Holes

Use supplied hardware to install gen-

erator so front panel faces rear.
Move crossmembers to correct posi-

tion on trailer frame so mounting

holes align with welding generator

holes. Crossmembers should be ad-

justed so tongue weight is 10 − 15%

of gross trailer weight.
Tighten crossmembers and secure

generator.

Tools Needed:

9/16 in

ST-802 067

1

1

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