Section 3 − installation, 1. specifications for spoolmate 3035, 2. specifications for spoolmate 3545 – Miller Electric 3545 User Manual

Page 13

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SECTION 3 − INSTALLATION

3-1. Specifications For Spoolmate 3035

Wire Diameter Range

Approximate

Wire Feed

Range

Cooling

Method

Maximum Spool

Size

Weld Circuit

Rating

Overall

Dimensions

Weight

.023 Thru .035 in

(0.8 Thru 0.9 mm)

Aluminum Wire

.023 Thru 035 in

(0.8 Thru 0.9 mm)

Hard Or Cored Wire

115 To 715 ipm

(4.1 To 20.4

mpm)

Air Cooled

4 in (102 mm)

Diameter

100 Volts, 150

Amperes, 60%

Duty Cycle

Using Argon

Shielding Gas

Length:

11-1/2 in (291 mm)

Width:

2-1/4 in (57 mm)

Height:

8 in (203 mm)

9.1 lb (4.1 kg)

Gun With Cable

3-2. Specifications For Spoolmate 3545

Wire Diameter Range

Approximate

Wire Feed

Range

Cooling

Method

Maximum Spool

Size

Weld Circuit

Rating

Overall

Dimensions

Weight

.030 Thru .047 in

(0.8 Thru 1.2 mm)

Aluminum Wire

.030 Thru 047 in

(0.8 Thru 1.2 mm)

Hard Or Cored Wire

200 To 1200 ipm

(5.1 To 30.5

mpm)

Air Cooled

4 in (102 mm)

Diameter

100 Volts, 200

Amperes, 60%

Duty Cycle

Using Argon

Shielding Gas

Length:

11-1/2 in (291 mm)

Width:

2-1/4 in (57 mm)

Height:

8 in (203 mm)

9.1 lb (4.1 kg)

Gun With Cable

Spoolmate spool guns will connect directly to the Millermatic 210 and Millermatic

Pulser.

Installing a spool gun on the Millermatic 185 or Ironman 210, or Ironman 250

requires ordering and installing field kit 207 642 consisting of a toggle switch

assembly and gas diverter valve.

Installing a spool gun on the Ironman 250 (Eff w/Serial No. LA135884) requires

ordering and installing field kit 207 642 consisting of a toggle switch assembly and

gas diverter valve. The Ironman 250 prior to Serial No. LA135884 requires the

SGA 100.

Installing a spool gun on the Millermatic 185 previous to serial no. KH376829

requires ordering and installing retrofit kit 186 871 and field kit 207 642.

The SGA 100 or 100C spool gun adapter is needed for installation on other MIG or

engine driven welding power sources.

NOTE

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