8trouble shooting, Cause remedy fault – Metabo Electra Beckum MIG/MAG 170/30 TL User Manual

Page 11

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8

Trouble Shooting

Irregular wire feed

Incorrect tension of tension roller
Pilot groove of feed roller and intake nozzle not
aligned
Liner clogged or not correct size for wire
Wire spooled irregularly, rusty or of inferior quality
Wire spool carrier to tight
Feed rollers dirty of worn, groove not matching
wire size

Adjust tension
Align

Check and/or change
Clean or change liner
Change spool
Loosen
Clean or replace

Cause

Remedy

Fault

Brittle or porous welding
seam

Gas line fittings not tight
Gas cylinder empty
Gas cylinder valve closed
Pressure regulator not working
Solenoid valve not working
Gas shroud or line in lead ass'y clooged
Air draft at weld seam
Workpiece not clean
Wire of inferior quality or unsuitable gas

Check fittings
Replace cylinder
Open valve
Check
Check power at solenoid
Clean shroud and spray, blow out gas line
Protect from draft or increase gas flow
Remove rust, grease, paint
Change wire, use suitable gas

Constant gas flow

Solenoid valve defective or dirty

Check, clean or replace

No wire feed

Trigger switch or leads in lead ass'y defective
PCB defective
Fine wire fuse on PCB defective

Check, replace if necessary
Replace
Replace (2 amp time-lag)

Wire feed speed not
adjustable

PCB defective

Replace

Not welding current with
normal working wire feed

Contactor faulty
Step with faulty
Earth cable not conducting

Replace
Replace
Correct

Arcing when gas shroud
touches workpiece

Short-circuit between contact tip and gas shroud

Clean shroud, treat with anti-clogging spray or
nozzle dip (see footnote below).

Torch becomes exces-
sively hot

Contact tip loose or too large for wire diameter

Tighten tip; replace with correct size tip

No function of machine

Mains fuse/circuit breaker tripped

Reset or replace

Torch under current when
machine is switched OFF

Contactor sticky or contacts burned

Check and replace

3-phase machine:
excessive spattering with
all welding step setting

One phase missing

Check contactor for proper function
Check mains fuses, check power at contactor
terminals (all 3 phases)

3-phase machine:
excessive spattering at a
particular welding step

Step switch defective
Cables between step switch and transformer
loose or broken

Check and replace
Check and replace

Important!

The capacitors of the 1-phase machines need 40 seconds to discharge completely after the machine
is switched off. If the electrode wire makes contact with the workpiece during this period, a short
discharge spark is generated.

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