Milwaukee 6560 Series User Manual

Page 6

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10

11

Adjusting Plunger Rod
1. To manually adjust plunger rod, press

in and hold rod release trigger.

2. Grasp plunger rod handle and either

push or pull rod in or out.

3. Release rod release trigger.
NOTE: Keep plunger rod clean of material.

Retracting a plunger that is covered with

material may damage the internal parts of

the tool.

Electronic Overload Protection
The gun is protected by an electronic over-

load protection feature. If too much pres-

sure is exerted on the tube, the motor will

automatically reverse for one second, and

then shut down. This helps to prevent dam-

age to the tool and the caulk tube or pack.
If the motor shuts off, make sure that:
•

Nozzle tip is cut

•

Inner seal in the caulk tube is broken

•

Hardened material is removed from the

nozzle

•

Caulk tube is not damaged or frozen

•

Plunger rod is free of caulk/adhesive

materials

Release trigger to allow the electronics to

reset. If the motor continues to shut off, try

another tube of material or take the tool to

a MILWAUKEE Service Center.

Auto-Reverse Mechanism
This tool has an auto-reverse feature that

reverses the plunger when the trigger is

pressed for more than 2 seconds and

released. This feature helps stop excess

material from continuing to flow.
Pulsing the trigger will deactivate the auto-

reverse mechanism and allow for contin-

ued pressure on the tube. This helps main-

tain a slower material feed rate.

Auto-Shut Off
When a caulk tube is empty, the auto-shut

off feature will turn the motor off. Pull the

plunger back and replace the tube.
Caution: Unexplained tool shut-off or

auto-reverse may be due to caulk or adhe-

sive material on the plunger rod. Plunger

rod must remain clean and free of all caulk

and adhesive material. If material does get

on plunger rod mechanism, remove the

plunger rod and clean the material off of

the rod and tool with a brush and solvent

according to the caulk or adhesive material's

manufacturer.

OPERATION

Starting and Stopping and Controlling

Speed
1. Pull trigger to dispense caulk.
2. Increase or decrease pressure on trig-

ger to adjust the speed for proper bead

width and material feed rate. Material

type, temperature and nozzle diameter

will all affect flow rate. When using a

tube or pack with a smaller nozzle di-

ameter use a slower speed or the

material may be forced around the rear

tube seat.

3. Release trigger to stop dispensing

caulk.

Locking the Trigger (Fig. 6)
Always lock trigger or remove battery pack

before changing accessories or perform-

ing maintenance. Lock trigger when the

tool is not in use and when storing the tool.

1. To lock the trigger, push trigger lock

in the direction shown. The trigger will

not work when the trigger lock in the

locked position.

2. To unlock the trigger, push the trigger

lock in the direction shown.

WARNING!

When tool is not in use, lock trig-

ger to prevent the tool from be-

ing accidentally turned on.

Fig. 6

Locked

Unlocked

Installing Sausage Type Pack
Always check sausage packs for punc-

tures or damage to the pack before install-

ing. Do not use a damaged or frozen pack.
1. Lock trigger or remove battery pack.
2. Press in and hold rod release trigger.
3. Grasp plunger rod handle and pull

plunger rod back to allow sausage

pack to fit inside barrel tube.

4. Insert pack into barrel tube.
5. Cut off end of sausage pack.

NOTE: Before using a partially filled

pack, remove any hardened material.

6. Insert nozzle supplied with the sau-

sage pack into the nozzle cap (coarse

thread). Thread nozzle cap onto the

front of barrel tube.

7. Cut nozzle at an angle and size per

manufacturer's recommendation to suit

the job. A smaller nozzle diameter re-

quires more force to push the caulk

and reduces battery life.

8. Press in and hold rod release trigger.
9. Push plunger rod handle forward until

plunger is against sausage pack.

10. Release rod release trigger.

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