4. troubleshooting, See section 6-3, 3. troubleshooting help aids – Miller Electric Maxstar 200 STR User Manual

Page 32

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OM-2233 Page 26

6-3. Troubleshooting Help Aids

.

All directions are in reference to the
front of the unit. All circuitry referred to

is located inside the unit.

1

Output LED

2

High Temperature LED

The Output LED turns on when power is

turned on. The LED is also used to indicate

several machine malfunctions. When one

of the malfunctions listed below occurs, the

LED will first turn off for 1.5 seconds, and

then it will begin to blink. The number of

blinks corresponds to a Help message re-

lating to that malfunction. After the LED

blinks the appropriate number of times, the

LED will again turn off for 1.5 seconds, and

the sequence will start again.
The malfunctions that correspond to Help

2, 3, 4, 5, and 9 are thermal related. The

High Temperature LED turns on along with

the blinking Output LED.
A malfunction relating to Help 0 will cause

the the Output LED to turn off and stay off,

but the High Temperature LED turns on and

stays on.

Help 0 Display

Indicates a short in the thermal protection

circuitry located on the bottom heat sink.

Contact a Factory Authorized Service

Agent if this happens.

Help 1 Display

Indicates a malfunction in the primary pow-

er circuit caused by an overcurrent condi-

tion in the primary IGBT switching circuit.

Contact a Factory Authorized Service

Agent if this happens.

Help 2 Display

Indicates an open in the thermal protection

circuitry located on the bottom heat sink.

Contact a Factory Authorized Service

Agent if this happens.

Help 3 Display

Indicates the bottom heat sink has over-

heated. The unit has shut down to allow the

fan to cool it (see Section 4-3). Operation

will continue when the unit has cooled.
Help 4 Display
Indicates an open in the thermal protection

circuitry located on the top heat sink. Con-

tact a Factory Authorized Service Agent if

this happens.
Help 5 Display
Indicates the top heat sink has overheated.

The unit has shut down to allow the fan to

cool it (see Section 4-3). Operation will con-

tinue when the unit has cooled.
Help 8 Display
Indicates a malfunction in the secondary

power circuit of the unit. There is a high

open circuit condition. Contact a Factory

Authorized Service Agent if this happens.
Help 9 Display
Indicates a short in the thermal protection

circuitry located on the top heat sink. Con-

tact a factory Authorized Service Agent if

this happens.

1

2

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