JL Audio RBC-1 - Manual (Page 3)

The G6600’s “+12 VDC” and “Ground”
connections are designed to accept 4 AWG
power wire. 4 AWG is a minimum power wire
size for this amplifier.
If you are installing the G6600 with other
amplifiers and wish to use a single main power
wire, use 2 AWG or 1/0 AWG main power wire
(depending on the overall current demands of all
the amplifiers in the system). This 2 AWG or
1/0 AWG power wire should terminate into
a distribution block mounted as close to the
amplifiers as possible and should connect to the
G6600 with 4 AWG power wire.
Note: Smaller AWG numbers mean bigger
wire and vice-versa (1/0 AWG is the largest, 2
AWG is smaller, then 4 AWG, then 8 AWG, etc.).
To connect the power wires to the amplifier,
first back out the set screw on the top of the
terminal block, using the supplied 2.5 mm hex
wrench. Strip 1/2 inch (12 mm) of insulation from
the end of each wire and insert the bare wire into
the terminal block, seating it firmly so that no
bare wire is exposed. While holding the wire in
place, tighten the set screw firmly, taking care not
to strip the head of the screw.
The ground connection should be made using
the same gauge wire as the power connection
and should be kept as short as possible, while
accessing a solid piece of sheet metal in the
vehicle. The surface of the sheet metal should
be sanded at the contact point to create a clean,
metal-to-metal connection between the chassis
and the termination of the ground wire. For
optimal grounding, we recommend the use of a
JL Audio ECS master ground lug (XB-MGLU).
Alternatively, a sheet metal screw or bolt can be
used with a star washer.
Any wires run through metal barriers (such
as firewalls), must be protected with a high
quality rubber grommet to prevent damage to the
insulation of the wire. Failure to do so may result
in a dangerous short circuit.
Many vehicles employ small (10 AWG -
6 AWG) wire to ground the battery to the
vehicle chassis and to connect the alternator's
positive connection to the battery. To prevent
voltage drops, these wires should be upgraded
to 4 AWG when installing amplifier systems
with main fuse ratings above 60A.
Fuse requirements
It is absolutely vital that the main power wire(s)
to the amplifier(s) in the system be fused within
18 inches (45 cm) of the positive battery post
connection. The fuse value at each power wire
should be high enough for all of the equipment
being run from that power wire. If only the
G6600 is being run from that power wire, we
recommend a 60A fuse be used. AFS (mini blade
fuse), AGU (big glass fuse) or MaxiFuse™ (big
plastic-body fuse) types are recommended.
No fuse is required or recommended directly
before the amplifier power connection. If one is
desired, we recommend the use of a 60A fuse.
turn-on lead
The G6600 uses a conventional +12V remote
turn-on lead, typically controlled by the source
unit's remote turn-on output. The amplifier will
turn on when +12V is present at its “Remote”
input and turn off when +12V is switched off. If
a source unit does not have a dedicated remote
turn-on output, the amplifier’s turn-on lead can
be connected to +12V via a switch that derives
power from an ignition-switched circuit.
The G6600’s “Remote” turn-on connector is
designed to accept 18 AWG – 12 AWG wire. To
connect the remote turn-on wire to the amplifier,
first back out the set screw on the top of the
terminal block, using the supplied 2.5mm hex
wrench. Strip 1/2 inch (12mm) of wire and insert
the bare wire into the terminal block, seating it
firmly so that no bare wire is exposed. While
holding the wire in the terminal, tighten the set
screw firmly, taking care not to strip the head of
the screw and making sure that the wire (not the
insulation) is firmly gripped by the set screw.
ProduCt desCriPtion
The JL Audio G6600 is a six-channel,
full-range audio amplifier utilizing patented
Absolute Symmetry™ Class A/B technology
for all channels.
The G6600 can be operated with a wide variety
of source units and system configurations.
tYPiCal installation sequenCe
The following represents the sequence
for a typical amplifier installation, using an
aftermarket source unit or OEM Interface
processor (like the CleanSweep CL441dsp).
Additional steps and different procedures may
be required in some applications. If you have
any questions, please contact your authorized
JL Audio dealer for assistance.
1) Disconnect the negative battery post
connection and secure the disconnected cable
to prevent accidental re-connection during
installation. This step is not optional.
2) Run power wire (minimum 8 AWG) from the
battery location to the amplifier mounting
location, taking care to route it in such a
way that it will not be damaged and will not
interfere with vehicle operation. Use 4 AWG
or larger power wire and a power distribution
block if additional amplifiers are being
installed with the G6600.
3) Connect power wire to the positive battery
post. Fuse the wire with an appropriate fuse
block (and connectors) within 18 inches (45
cm) wire length of the positive battery post.
This fuse is essential to protect the vehicle.
Do not install the fuse until the power wire
has been securely connected to the amplifier.
4) Run signal cables and remote turn-on wire
from the source unit to the final amplifier
mounting location.
5) Run speaker cables from the speaker systems
to the amplifier mounting location.
6) Find a good, solid metal grounding point
close to the amplifier and connect the
negative power wire to it using appropriate
hardware (use of the JL Audio ECS master
ground lug, XB-MGLU is recommended).
Use the same size power wire as the wire
connected to the “+12VDC” connection
(minimum 8 AWG), no longer than 36 inches
(90 cm) from the amplifier to the ground
connection point. In some vehicles, it may be
necessary to upgrade the battery ground wire.
(See page 5 for important notice).
7) Securely mount the amplifier.
8) Connect the positive and negative power
wires to the amplifier. A fuse near the
amplifier is not necessary.
9) Connect the remote turn-on wire
to the amplifier.
10) Connect the input cables to the amplifier.
11) Connect the speaker cables to the amplifier.
12) Carefully review the amplifier’s control
settings to make sure that they are set
according to the needs of the system.
13) Install the power wire fuse (60A for a
single G6600) and reconnect the negative
battery post terminal.
14) Turn on the source unit at a low level
to double-check that the amplifier is
configured correctly. Resist the temptation
to crank it up until you have verified the
control settings.
15) Make necessary adjustments to the input
sensitivity controls to obtain the right
overall output and the desired balance
in the system. See Appendix A (page 14)
for the recommended input sensitivity
setting method.
16) Enjoy the fruits of your labor with your
favorite music.
Power ConneCtions
Before installing the amplifier, disconnect the
negative (ground) wire from the vehicle’s battery.
This will prevent accidental damage to the system,
the vehicle and your body during installation.
4 JL AUDIO G6600 JL AUDIO G6600 5