Unit 11, 3 troubleshooting procedures (2) – Sankyo SANDEX 11AR User Manual

Page 33

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Unit 11

Repairs and maintenance

32

32

10.3 Troubleshooting procedures (2)

NATURE OF PROBLEM

ASSUMED CAUSE

CORRECTION

VIBRATION

Output rotating section

Backlash, torsion, deflection in
input system

Check input drive system

Output rotating section

Loose linkage in input system

Change linkage elements, tighten bolts

Output rotating section

Rotation lag in input system

Change rotation transmission component

Output rotating section

Insufficient motor power

Increase motor power rating

Output rotating section

Clutch

brake timing

Adjust timing cam

Output rotating section

Cam flaking

Replace cam, reduce load on output shaft

Input rotating section

Rotating components are
physically unbalanced

Balance components

Input rotating section

Rotating components are eccentric Align centers

Residual vibration

Insufficient torsional rigidity in
output system

Increase rigidity of output system

Residual vibration

Momentum in output system is too
intense

Select a larger indexing drive model

Overall

Frame deformity

Increase rigidity of mounting base

TEMPERATURE RISE

Entire housing

Heat caused by agitation

Check lubrication oil level and viscosity

Bearing burnout

Rotating speed too high

Adjust eccentric flange

Cam, cam follower burnout

Too much preload

Check lubrication

Bearing burnout

Insufficient lubrication

Check lubrication

OIL LEAKAGE

Input/output shaft

Broken sealing device

Replace sealing device, install dust cover

Flange surface

Broken O-ring

Replace parts

Oil plug

Lubricating oil splashes

Change oil plug part number

Mounting hole surface

Starting hole for tapping goes all
the way through

Apply sealant to mounting

BROKEN SHAFT

Input shaft

Damage due to material fatigue

Reduce overhanging load

Output shaft

Shock load

Install torque limiter on output shaft

Key shaft

Fretting corrosion

Change friction linkage

Rust

Ambicient conditions

Apply rust inhibitor or paint surface

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