Smith Cast Iron Boilers GB200 SERIES User Manual

Page 8

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Maximum Capacity of Pipe in Cubic Feet of Natural Gas per Hour for Gas Pressures of

0.5 Psig or Less and a Pressure Drop of 0.3 Inch Water Column

(Based on a 0.60 Specific Gravity Gas)

Nominal

Iron Pipe

Size,

Inches

Internal

Diameter,

Inches

Length of Pipe, Feet

10

32
72

132
278
520

1,050
1,600
3,050
4,800
8,500

17,500

20

22
49
92

190
350
730

1,100
2,100
3,300
5,900

12,000

30

18
40
73

152
285
590
890

1,650
2,700
4,700
9,700

40

15
34
63

130
245
500
760

1,450
2,300
4,100
8,300

50

14
30
56

115
215
440
670

1,270
2,000
3,600
7,400

60

12
27
50

105
195
400
600

1,150
1,850
3,250
6,800

70

11
25
46
96

180
370
560

1,500
1,700
3,000
6,200

80

11
23
43
90

170
350
530
990

1,600
2,800
5,800

90

10
22
40
84

160
320
490
930

1,500
2,600
5,400

100

9

21
38
79

150
305
460
870

1,400
2,500
5,100

125

8

18
34
72

130
275
410
780

1,250
2,200
4,500

150

8

17
31
64

120
250
380
710

1,130
2,000
4,100

175

7

15
28
59

110
225
350
650

1,050
1,850
3,800

200

6

14
26
55

100
210
320
610
980

1,700
3,500

1/4"
3/8"
1/2"
3/4"

1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"

.326
.493
.622
.824

1.049
1.380
1.610
2.067
2.469
3.026
4.026

Maximum Capacity of Pipe in Thousands of Btu per Hour of Undiluted Liquefied

Petroleum Gases (at 11 Inches Water Column Inlet Pressure)

(Based on a Pressure Drop of 0.5 Inch Water Column)

Nominal

Iron Pipe

Size,

Inches

Length of Pipe, Feet

10

275
567

1071
2205
3307
6221

20

189
393
732

1496
2299
4331

30

152
315
590

1212
1858
3465

40

129
267
504

1039
1559
2992

50

114
237
448
937

1417
2646

60

103
217
409
834

1275
2394

70

96

196
378
771

1180
2205

80

89

185
346
724

1086
2047

90

83

173
322
677

1023
1921

100

78

162
307
630
967

1811

125

69

146
275
567
866

1606

150

63

132
252
511
787

1498

1/2"
3/4"

1"

1-1/4"
1-1/2"

2"

8

FIGURE 2.7: GAS PIPE SIZING TABLES & EXAMPLE

Example: Boiler Model GB200-4H is to be installed. The distance from the existing gas meter to the installation site is 30
ft. What pipe size must be used? The local utility indicates the heating value of natural gas being supplied is 1000 Btu per
cu.ft. Determine cubic feet of gas per hour for above boiler model:

135,000 Btu per hour

= 135 cu.ft. per hour

1000 Btu per cu.ft.

1. Find 30 ft. in upper portion of the table for natural gas under "Length of Pipe, Feet" heading.
2. Moving down the column, match required capacity. Higher capacity is acceptable. In our case it is 152 cu.ft.
3. Move to left-hand column "Nominal Iron Pipe Size, Inches," to read required pipe size. In our case it is 3/4".

Minimum pressure required at the gas valve inlet is 5" W.C.
for natural gas and 11" W.C. for propane. Maximum pressure
allowable at the gas valve inlet is 12" W.C. If the gas pres-
sure is above these limits, a pressure regulator must be
installed. If the gas pressure is below these limits, contact the
local utility.

Testing Gas Piping

For any pressure testing in excess of 1/2 psi, the boiler and
its individual shutoff valve must be isolated from the piping
system by disconnecting them and capping the outlet(s). For
any pressure testing equal to or less than 1/2 psi, the boiler
must be isolated from the piping system by closing its manu-
al shutoff valve.

DANGER: Before placing gas piping into service,
carefully test it to assure every joint is gas tight. Bub-
ble test all joints with a soap solution. NEVER TEST
WITH AN OPEN FLAME AS FIRE OR EXPLOSION
WILL RESULT.

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