Assembly pack check list (xt800), Assembly (xt800) – Spirit XT800 User Manual

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XT200. / XT 600 / XT 800

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ASSEMBLY PACK CHECK LIST (XT800)

(2 pcs) 3/8" x 2" Button Head Socket Screw
(10 pcs) 5/16" x 15m/m Button Head Socket Screw
(2 pcs) 3/8" x 2T Spring Washer
(4 pcs) 5/16" x 2" Button Head Socket Screw
(2 pcs) 5/16" x 2-3/4" Hex Head Screw
(2 pcs) 5/16" x 1-1/2" Button Head Socket Screw
(4 pcs) 8 x 23 x 1.5T Flat Washer
(8 pcs) 8 x 23 x 1.5T Curve Washer
(4 pcs) 5/16" x 1-3/4" Button Head Socket Screw
(4 pcs) M5 Iron Plate Nut
(2 pcs) 5x16 m/m Tapping Screw
(6 pcs) 5 x 16 m/m Tapping Screw
(6 pcs) 3.5x38 m/m Self Tapping Screw

(1pc) Safety Key
(1 pc) Deck / Belt Lubricant
(1 pc) Combination M5 Allen Wrench & Screwdriver
(1 pc) M6 Allen Wrench
(1 pc) 12m/m Wrench

Assembly (XT800)

Unpack the XT800 and locate the hardware pack. The hardware pack is separated into:
one section containing tools and four sections labeled steps 1- 4 which contain the
hardware needed for assembly of each step. The assembly steps below are numbered one
through four and correspond to the hardware in the numbered sections of the hardware
pack. Remove only the hardware for the step you are currently assembling to avoid
confusion and mix-ups.

STEP 1

1 Take the Right upright tube and connect the Middle Console Cable that exits from

the bottom of the tube, with the lower Console Cable. Install the Left and Right (L &
R) Uprights into the Left and Right Receiving Tubes. Be careful not to pinch the
wire when installing the upright.

2 Install and hand tighten the 2pcs of 3/8” x 2” Button Head Socket Screw and 2pcs of

3/8” split washer into the top hole on the sides of the L & R tubes. Then install and
hand tighten the 6pcs of 5/16”x 15mm Button Head Socket Screw in the remaining
holes on the sides and front of the L & R tubes. Do not tighten these screws until
assembly is complete.

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