Reliability, Reliability testing – Lincoln Electric Welding Inverter and Chopper User Manual

Page 7

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TECHNOLOGY

7/8

Reliability

P O W E R E L E C T R O N I C S T E C H N O L O G Y

Power Section designed around high
speed switching modules

• Lincoln manufactures its own integrated modules,

which allows us to optimize each module for
reliability
and performance.

Designed to withstand extreme
environmental conditions

• All PC boards are trayed

and potted.

• The transformers and

chokes go through a
double dipped varnish
impregnation process.

• Harness connectors

are made with locking
pins and sealed with
electrical grease.

Designed with
Fan As Needed (FAN

TM

) Circuitry

• This reduces the amount of debris that gets drawn

into the machine by turning the fan off when it is
not needed.

• The fan turns on before components get too hot,

thus increasing life expectancy of the electronics.

• Reduces the power used during machine idle.

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All electrical components are derated
for added reliability

• All electrical components are designed to operate at

voltages lower than their rated voltages and
temperatures below their rated temperatures.

Designed for stable operation

• Patented dual current transformers prevent

current imbalance.

• Active balancing technology is utilized for keeping

the voltages balanced under all conditions.

Control system utilizes common PC
boards and software

• Able to accommodate feature enhancements and

optimizations from other products for longer life of
the inverter.

Designed for protection if a fault occurs

• Thermal protection, misconnection protection,

secondary over-current protection, and primary
over-current protection are all standard in
inverter machines.

Reliability Testing

During Product Build

From initial design to product build, we ensure that every power source we release to a customer meets
our standards for reliability and efficiency.

The burn-in cycle is conducted to

ensure machine performance matches

Lincoln Electric requirements.

Dielectric tests provide evidence that
electrical insulation will withstand the

rigors of the welding environment.

Each Power Wave

machine is weld-tested.

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