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User Manual Lincoln Electric - INVERTEC V350-PRO

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INVERTEC

®

V350-PRO

OPERATOR’S MANUAL

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IM731-C

October, 2007

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

W

ARNING

W

ARNING

AVISO DE

PRECAUCION

ATTENTION

!

!

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W

ARNING

REMOTE

POWER

OFF

ON

A

AMPS

A

V

VOL

TS

WELD TERMINALS

SELECT

OUTPUT

HOT ST

ART

ARC CONTROL

-4

+4

+2

-2

0

-6

+6

-10

SOFT

CRISP

+10

-8

+8

5

4

3

2

1

0

6

10

9

8

7

SELECT

CC-STICK 7018

CC-STICK 6010

TIG GT

AW

CV

-WIRE

CV

-FLUX CORED

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

w

NRTL/C

Copyright © Lincoln Global Inc.

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Summary of Contents

  • p. 1/40
    INVERTEC ® V350-PRO OPERATOR’S MANUAL F Fo orr u us se e w wiitth h m ma ac ch hiin ne es s C Co od de e 1 10 08 87 73 3,, 1 10 08 87 74 4,, 1 10 08 87 76 6,, 1 10 09 93 34 4,, 1 11 14 44 45 5 1 11 14 48 81 1,, 1 11 14 48 82 2,, 1 11 14 48 84 4 IM731-C October,
  • p. 2/40
    FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas
  • p. 3/40
    ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards.
  • p. 4/40
    iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations.
  • p. 5/40
    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage
  • p. 6/40
    v v Thank You for selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting
  • p. 7/40
    vi vi TABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ........................................................................................A-1
  • p. 8/40
    INVERTEC® V350-PRO A-1 INSTALLATION A-1 TECHNICAL SPECIFICATIONS - INVERTEC V350-PRO INPUT AT RATED OUTPUT Input AC Rated DC Output Output Open Voltage Amps/Volt Range Circuit /Duty Cycle (continuous) Voltage 200 208-230/ 350A / 34V / 60% AMPS 80 VDC 380-400/
  • p. 9/40
    A-2 INSTALLATION INVERTEC® V350-PRO A-2 * Overall Length Including Handle, 27.8” (706mm) Height Width Depth Weight with Cord Constructionand Factory 14.8”(373mm) 13.3”(338mm) 27.8” *(706mm*) 81.0 Lbs.(36.7 Kg) AdvancedProcess 14.8”(373mm) 13.3”(338mm) 27.8”
  • p. 10/40
    A-3 INSTALLATION A-3 SELECT SUITABLE LOCATION The Invertec V350-PRO will operate in harsh environments.Even so, it is important that simple preventative measuresare followed in order to assure long life and reliable opera-tion. • The machine must be located
  • p. 11/40
    A-4 INSTALLATION A-4 LN-10 Connection InstructionsAn LN-10 can only be used with the “Factory” &“ Advanced Process” versions of the 350-Pro. • Turn the Invertec power switch "off"• Connect the K1505 control cable from the LN-10 to the 14-pin
  • p. 12/40
    A-5 INSTALLATION A-5 INVERTEC® V350-PRO General Instructions for Connection of WireFeeders to V350-ProWire feeders other than those listed above may beused provided that the auxiliary power supply rating ofthe V350-Pro is not exceeded. K867 universal adapterplug
  • p. 13/40
    B-1 OPERATION INVERTEC® V350-PRO B-1 SAFETY PRECAUTIONS ELECTRIC SHOCK can kill.• Do not touch electrically live parts orelectrode with skin or wet clothing.• Insulate yourself from work andground. • Always wear dry insulating gloves. ------------------------------------------------------------------------
  • p. 14/40
    B-2 OPERATION B-2 STICK = ON CV = REMOTETIG = REMOTE if remote output controls areattached to the machine.TIG = 0N if remote output controls are not attached tothe machine.For all versions, these trigger modes can be over-ridden(switched) with the WELD TERMINALS
  • p. 15/40
    B-3 OPERATION B-3 • The Arc Control regulates the Arc Force to adjust the short circuit current. The minimum setting (-10)will produce a "soft" arc and will produce minimalspatter. The maximum setting (+10) will produce a"crisp" arc and will
  • p. 16/40
    B-4 OPERATION B-4 7A. ADVANCED PROCESS PANEL (See Figure 2) To program Welding modes. Select knob is used toScroll through all Welding modes. The Memory buttonis used to store and access Welding modes into loca-tions M1 thru M8. Modes:In addition to the
  • p. 17/40
    B-5 OPERATION B-5 INVERTEC® V350-PRO CONTROLS: (See Figure 2) The MEMORY button and SELECT knob are usedtogether to select a welding process and store it inmemory (M1 thru M8). The SELECT knob scrollsthrough the, welding process modes and memory M1thru M8.
  • p. 18/40
    B-6 OPERATION B-6 WELD MODE DETAILS: INVERTEC® V350-PRO Mode Range Comments Stick Soft 5 - 425 amps The stick soft mode is the best selection for general stick applications.Arc Control = Arc ForceHot Start = Initial hot start current (min = start a match
  • p. 19/40
    B-7 OPERATION B-7 PULSE PROGRAMS: INVERTEC® V350-PRO MODE IPM* .030 Steel 65 - 1200 .035 Steel 55 - 800 .045 Steel 50 - 700 .052 Steel 75 - 550 .045 Metal Core 50 - 650 .052 Metal Core 50 - 500 .030 Stainless Ar Blends 85 - 770 .030 Stainless He Ar CO2 110
  • p. 20/40
    B-8 OPERATION B-8 INVERTEC® V350-PRO LN-10/DH-10 Wire Feeder Compatibility Note: The LN-10 and DH-10 feeders can be used to pulse weldand in the power mode with the panel. The displays on theLN-10 & DH-10 do not show the wire feed speed or power. 8.
  • p. 21/40
    B-9 OPERATION B-9 INVERTEC® V350-PRO AUXILIARY POWER • 115VAC, 42VAC and 24VAC power is available from the 14-pin MS-style connector. TheConstruction model of the Invertec V350-Pro doesnot have the 14-pin MS-style connector) These sup-plies are intended
  • p. 22/40
    C-1 ACCESSORIES C-1 OPTIONS / ACCESSORIES • K2176-1 Twist-Mate to Lug Adapter • K1764-1 Inverter and Feeder Cart • K1557 Swivel Kit • K1702-1 Dual Cylinder Kit (For K1764-1) • K1838-1 Valet Style Undercarriage Welding Cable Connectors:• K852-70 1/0-2/0 cable•
  • p. 23/40
    D-1 MAINTENANCE D-1 VISUAL INSPECTION Clean interior of machine with a low pressure airstream. Make a thorough inspection of all compo-nents. Look for signs of overheating, broken leads orother obvious problems. Many problems can beuncovered with a good
  • p. 24/40
    E-1 TROUBLESHOOTING E-1 INVERTEC® V350-PRO If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance
  • p. 25/40
    E-2 TROUBLESHOOTING E-2 INVERTEC® V350-PRO If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance
  • p. 26/40
    E-3 TROUBLESHOOTING E-3 INVERTEC® V350-PRO Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field
  • p. 27/40
    E-4 TROUBLESHOOTING E-4 INVERTEC® V350-PRO Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field
  • p. 28/40
    E-5 TROUBLESHOOTING E-5 INVERTEC® V350-PRO Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field
  • p. 29/40
    F-1 DIAGRAMS F-1 INVERTEC® V350-PRO TURN THE POWER SWITCH O THE WELDING POWER SOURCE O BE ORE INSTALLING PLUGS ON CABLES OR WHEN CONNECTING OR DISCONNECTING PLUGS TO WELDING POWER SOURCE STRAIGHT PLUG (1 PIN) TO POWER SOURCE CABLE RECEPTACLE ( SOCKET) CABLE
  • p. 30/40
    F-2 DIAGRAMS F-2 INVERTEC® V350-PRO A WEL G CABLE UST BE S E OR CURRE T A UT C CLE O APPL CAT O B AGRA S OWS ELECTRO E POS T E TO C A GE POLAR T TUR POWER O RE ERSE ELECTRO E A WOR CABLE AT POWER SOURCE C SULATE EAC U USE LEA UALL ELECTRO E CABLE TO L TO
  • p. 31/40
    F-3 DIAGRAMS F-3 INVERTEC® V350-PRO A WEL G CABLE UST BE S E OR CURRE T A UT C CLE O APPL CAT O B AGRA S OWS ELECTRO E POS T E TO C A GE POLAR T TUR POWER O RE ERSE ELECTRO E A WOR CABLE AT POWER SOURCE C SULATE EAC U USE LEA UALL TO WOR P A PEO L C ELECTRO
  • p. 32/40
    F-4 DIAGRAMS F-4 INVERTEC® V350-PRO N.A. WELDING CABLE M T BE I ED OR C RRENT AND D T C CLE O A LICATION. N.B. DIAGRAM OW ELECTRODE O ITI E. TO C ANGE OLARIT T RN OWER O RE ER E ELECTRODE AND WOR CABLE AT OWER O RCE. N.C. IN LATE EAC N ED LEAD INDI ID ALL
  • p. 33/40
    F-5 DIAGRAMS F-5 INVERTEC® V350-PRO O WAR G T W P S B ELECTR C SO C CA LL A WEL G CABLE UST BE S E OR CURRE T A UT C CLE O APPL CAT O B AGRA S OWS ELECTRO E POS T E TO C A GE POLAR T TUR POWER O RE ERSE ELECTRO E A WOR CABLE AT POWER SOURCE TO WOR P A PEO
  • p. 34/40
    F-6 DIAGRAMS F-6 INVERTEC® V350-PRO O WARNING T W P S B ELECTRIC SHOCK CAN KILL N A WELDING CABLE MUST BE SI ED OR CURRENT AND DUTY CYCLE O APPLICATION N B DIAGRAM SHOWS ELECTRODE POSITI E TO CHANGE POLARITY TURN POWER O RE ERSE ELECTRODE AND WORK CABLE
  • p. 35/40
    F-7 DIAGRAMS F-7 INVERTEC® V350-PRO NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is pasted inside the machine on one of the enclosure panels. If the
  • p. 36/40
    F-8 DIAGRAMS F-8 INVERTEC® V350-PRO NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is pasted inside the machine on one of the enclosure panels. If the
  • p. 37/40
    F-9 DIMENSION PRINT F-9 INVERTEC® V350-PRO M19527 6- 01 14. 79 12. 44 3. 44 21. 06 27. 82 5. 50 10. 00 MOUNT IN G HOL E L OCAT IONS 13. 10 1/ 4- 20 N UT ( 4 P LA CE S) NOT E: MOUNT IN G SCREW S CANNOT PROT RUDE MORE T HAN 0 .5 INCHES I NSI DE T HE MACHI
  • p. 38/40
    WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
  • p. 39/40
    WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA ASPRÁTICAS DE SEGURANÇA DO EMPREGADOR. ●
  • p. 40/40
    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •
 
 

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