Wiring diagram - pro-cut 60 (single phase) – Lincoln 60 User Manual

Page 22

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– 22 –

CONTROL BOARD

AIR

SOLENOID

J8

CONNECTOR CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF BOARD)

J12

J2,J10,J21

J5, J9

L10294

REMOTE

LOCAL

OPTIONAL

REMOTE/LOCAL

SWITCH

76D

76B

76C

2A

4A

40

1

40

2

POS-D

400D

32D

31D

321D

2D

4D

212D

76D

1

OPTION

BOARD

J23

J19

2

3

4

5

6

7

8

9

1

2

3

4

5

6

2A

4A

403

404

10

11

12

212D

400D

OPTION

JUMPER

J8

HALF OF

J12 OPTION

JUMPER

OPTION

HARNESS

76C

76B

OPTION

JUMPER

J2

J5

OPTION

JUMPER

4D

2D

OPTION

JUMPER

J10

32D

HALF OF OPTION

JUMPER J12

31D

WIRING DIAGRAM - PRO-CUT 60 (SINGLE PHASE)

OPTIONAL

CNC & GMF

INTERFACE

KIT

77D

76

75

NE

G

40

5

PO

S

77D

9

7

10

76

75

1

2

3

8

J25

40

3

40

4

4B

2B

OPTIONAL

TERMINAL

STRIPS

401

402

2B

4B

POS

405

NEG

J4, J7, J20,

J22, J25

J3, J19

J6, J23

321D

324D

324D

(POS-D)

C508

.0047

3000V

C507

.0047

3000V

STATUS BOARD

1

2

3

4

5

6

8

7

J9

211

212

213

214

215

216

218

325

326

SAFETY

RESET

S3

2

L2

S1

TS1

TO PRIMARY

COILS

TO SUPPLY

LINES

TO GROUND

PER NATIONAL

ELECTRICAL CODE

TO GROUND

PER NATIONAL

ELECTRICAL CODE

TO PRIMARY

COILS

S1

TS1

TO SUPPLY

LINES

L2

2

OUTPUT

CONTROL

1

3

2

CW

R1

10K

5

4

1

2

6

3

5

6

3

7

84

9

2

J2

J8

1

12

14

10

11

15

16

13

10

1

2

3

4

5

6

7

8

9

319

324

323

322

321

J3

J7

J6

319

PURGE/RUN

SWITCH

(PURGE IS

OPEN)

PRESSURE

SWITCH

PRIMARY

COIL

THERMOSTAT

3

4

6

4

39

1

1

2

11

12

J4

2

4

5

3

6

7

8

1

4

6

J5

335

336

337

2

4

J10

2

CR2

SV1

AIR

SOLENOID

38

36

34

31

CR2

35

31

305

306

307

1

2

4

3

AMPHENOL

CONNECTION

FROM TORCH

N.A.

389

PILOT

WORK

L1

NEG

BYPASS

BOARD

HI FREQ

ASBLY.

PRI.

PRI.

MAIN TRANSFORMER

GENERAL INFORMATION

ELECTRICAL SYMBOLS PER E1537

RESISTORS = OHM/WATT (1/2 WATT UNLESS

OTHERWISE SPECIFIED)

3

3

75

76

77

304

L501

L502

SPARK

GAP

C1

319

6J12

3J12

4J12

1J12

34

222

221

R5

L503

L504

N.A.

(PILOT LEAD AT THE TORCH).

NOTES

NUMBER 3 IS CONNECTED TO THE NOZZLE

H3

H4

H6

MAIN SEC.

L1

2

1

5

4

1

T1

T2

L1

1

2

1

4

5

T1

T2

TO GROUND

PER NATIONAL

ELECTRICAL CODE

TO PRIMARY

COILS

S1

TS1

TO SUPPLY

LINES

L2

2

3

L1

1

2

1

4

5

T1

T2

6

87

335

32

31

37

C1

R

W

5

10

386

383

384

7

28

332

338

385

31

32

H4

332

338

C2

31

CENTER

BOTTOM

2

6

3

1

7

4

8

PRI.

TOP

5

100W

389

C

300W

40

50W

391

CR2

71

37

2.5K

5W

N.B.

& 208V SINGLE MACHINES ONLY

208 V

C1-32

31-32

H6-C2

H3-H4

115 VAC

C1

32

37

FAN

3

12W

R8

R2

R7

R3

387

1

HI VOLTAGE

TRANSFORMER

TORCH

BULKHEAD

CONNECTOR

389

6, 7, & 8 APPEAR ON TRIPLE VOLTAGE

40

POS

POS

POS

40

71

71

E

40

H1

H2

12VAC

24VAC

24VAC

115

VAC

5

3

1

2

12 VAC

24 VAC

24 VAC

H4

C505

C504

B

TRANSISTOR

MODULE

SEMICONVERTER

MODULES

J21

2

4

3

1

5

6

H3

H2

H1

G2

G1

3

J22

1

3

4

1

2

B

G2

G1

B

+

+

POWER BOARD

J20

NEG

40

A2

A1

K2

K1

40

40

40

40

NEG

40

4

2

C

230 V

460 V

391

2

POS

AUXILIARY COILS

CAPACITORS = MFD/VOLTS

2800

300V

W

C506

.0047

3000V

2

6

3

1

4

208/230/460V

460/575V

S1

TO PRIMARY

COILS

TO GROUND

PER NATIONAL

ELECTRICAL CODE

3

2

1

5

4

T1

T2

2

S1

TO PRIMARY

COILS

TO GROUND

PER NATIONAL

ELECTRICAL CODE

3

2

1

5

4

1

T1

T2

460 V

460/575V MAIN TRANSFORMER

208/230/460V OR 230/460V MAIN TRANSFORMER

6

6

575V

72

R

W

C2

H6

L2

TS1

TO SUPPLY

LINES

L1

L2

TS1

TO SUPPLY

LINES

L1

P23

P/N25099

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

July96

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