Cartridge operation/features, Shade guide settings – Lincoln Electric IM10055 User Manual

Page 7

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CARTRIDGE OPERATION/FEATURES

Variable Shade Control

The shade can be adjusted from shade 9 to 13 based upon welding process or

application (refer to Shade selection chart on page 6). The variable shade control

knob is mounted to shell for external adjustment.

Sensitivity Control

You can adjust the light sensor by selecting the HIGH or LOW position of the

sensitivity switch as shown in figure below. Generally, the HIGH setting is select-

ed for normal use. Where the helmet is used in the presence of excess ambient

light or with another welding machine close by, the LOW setting may be selected

for better performance.

Delay Time Control

This control is designed to protect the welder’s eyes from the strong residual rays

after welding. You can delay the time of change to light state from the darkened

state with setting delay control switch on FAST or SLOW. The SLOW setting is

recommended for high amperage applications where the weld puddle is still very

bright after the welding arc has ceased and for situations where the filter may be

temporarily blocked from seeing the welding arc.

Solar Power

This helmet is powered by solar energy. As such, there is no battery that requires

replacement.

Variable shade

control Knob

5

ALWAYS TEST TO BE SURE THE ADF CARTRIDGE IS CHARGED

BEFORE WELDING. The helmet can be placed in sunlight to charge. Do not

store the helmet in a dark cabinet or other storage area for long periods.

While welding, the arc also charges the ADF cartridge.

SHADE GUIDE SETTINGS

If your helmet does not include any one of the shades referenced above, it is

recommended you use the next darker shade.

6

SENSITIVITY

DELAY TIME

LOW

HIGH

SLOW

FAST

GUIDE FOR SHADE NUMBERS

OPERATION

ELECTRODE SIZE

ARC

MINIMUM

SUGGESTED(1)

1/32 in. (mm)

CURRENT (A)

PROTECTIVE

SHADE NO.

SHADE

(COMFORT)

Shielded metal arc

Less than 3 (2.5)

Less than 60

7

welding

3-5 (2.5–4)

60-160

8

10

5-8 (4–6.4)

160-250

10

12

More than 8 (6.4)

250-550

11

14

Gas metal arc

Less than 60

7

welding and flux

60-160

10

11

cored arc welding

160-250

10

12

250-500

10

14

Gas tungsten arc

Less than 50

8

10

welding

50-150

8

12

150-500

10

14

Air carbon

(Light)

Less than 500

10

12

Arc cutting

(Heavy)

500-1000

11

14

Plasma arc welding

Less than 20

6

6 to 8

20-100

8

10

100-400

10

12

400-800

11

14

Plasma arc cutting

(Light)

(2)

(2)

(2)

Less than 300

8

9

(Medium)

300-400

9

12

(Heavy)

400-800

10

14

Torch brazing

3 or 4

Torch soldering

2

Carbon arc welding

14

PLATE THICKNESS

in.

mm

Gas welding

Light

Under 1/8

Under 3.2

4 or 5

Medium

1/8 to 1/2

3.2 to 12.7

5 or 6

Heavy

Over 1/2

Over 12.7

6 or 8

Oxygen cutting

Light

Under 1

Under 25

3 or 4

Medium

1 to 6

25 to 150

4 or 5

Heavy

Over 6

Over 150

5 or 6

(1)

As a rule of thumb, start with a shade that is too dark, then go to a lighter shade which gives sufficient view of the weld zone without going

below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a filter lens that absorbs
the yellow or sodium line the visible light of the (spectrum) operation

(2)

These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the
workpiece.

.

Data from ANSI Z49.1-2005

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