Diagrams, Pro-cut 55 – Lincoln Electric PRO-CUT IM595-A User Manual

Page 32

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F-2

DIAGRAMS

F-2

PRO-CUT 55

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

N.C

.

5,6 AIR SOL

7,8 ELEC SOL

J3

2

CONTR

OL

4A

2A

10K

343

K

J

PRESSURE

I

7

W

G

F

D

369

4

218

212

J5

J4

209

501

205

209

-

BO

T-OUT

231A

I

X1

S

TOP-OUT

TRANSFORMER

CURRENT

T3

A

A

4

9

1

1

(VIEWED FR

OM COMPONENT SIDE OF BO

ARD)

N.D

. C1 & C2 CAP

A

CIT

ORS ARE A MA

TCHED SET

.

J3

1

Y =

YELLO

W

3

N = BR

O

W

N

2W

5

6

277

217

V

550-

INTERF

A

CE RECEPT

A

CLE

SOLENOID

215

219

2

S2

RESET

366

xxxxxxx

J4,J10,

J30

U

J21

354

Y

61

4

Y

204

U

R

238

CONTR

OL

PO

T

J40

12V

TOP-IN

S

4A

2A

2

201

H5

BRIDGE

B

24V

D1

4

BO

T-IN

I

13

5

12

4

11

3

10

11

12

Y

404

502

F

-

276

X2

231

W

1

302

Y

306

231

R

4

DISPLA

Y

R

W

S

5

8

TOP-OUT

9

216

1

6

366

7

360

3

8

364

4

7

T2

TRANSFORMER

A

UXILIAR

Y

347

J40

62

61

4

2

5

503

3

H4

PO

WER

B

TP3

INPUT

202

C

3

+15V

READ

Y LED

LO

W_PSI LED

PO

T WIPER

RESET

GND

THERMAL LED

RESET LED

PSI SET

L11031

P_XFMR

J10

204

-

S

S

241

204

J2

4

365

RELA

Y

4

5

3

1

1

P_XFMR

7

3

8

A

18V

+

C

B

221

2

277

3

223

5

214

218

N

212

S

B21

BO

T-OUT

2

2

369

S

231

B

361

5

2

343

C2

FRONT OF MA

CHINE

306

309

277A

CONNECT

OR CA

VITY NUMBERING SEQ

UENCE

9

115V

FA

N

FA

N

1

8

310

312

354

N

N

505

H

210

214

14

217

223

J1

PO

WER

B

J2,J21,J31

C

A

4

276

J32

LEFT SIDE OF MA

CHINE

J34

8 AIR SOL

10

2 ELEC SOL

3 TRIGGER

8

241

N.A.

NO

TES:

S4 PRIMAR

Y RECONNECT

SHO

WN FOR 550-575V

A

C

OPERA

TION

1.

FOR MA

CHINES SUPPLIED

WITH INPUT CABLE

Y

213

12

X20

ELECTRICAL SYMBOLS PER E1537

4

208

238

J1,J11,

J20,J33

348

1

8

2

9

309

3

S

xxxxxxx

2

6

8

FOR

THREE PHASE INPUT

: CONNECT GREEN LEAD

T

O

GR

OUND PER NA

TIONAL ELECTRIC CODE.

CONNECT BLA

CK, RED &

WHITE LEADS

T

O

SUPPL

Y CIRCUIT

.

2.

FOR MA

CHINES NO

T SUPPLIED

WITH INPUT CABLE

201

10

219

W

ORK

503

216

213

502

7

4

210

10

2000/500

FOR

THREE PHASE INPUT

: GR

OUND MA

CHINE PER NA

TIONAL AND LOCAL ELECTRICAL CODES

.

CONNECT

TERMINALS U

,

V &

W

T

O

SUPPL

Y CIRCUIT

.

THE INTERCHANGEABILITY OF A COMPLETE BO

ARD

,

THIS DIA

GRAM MA

Y NO

T SHO

W

THE EXA

CT

N.B

. SINCE COMPONENTS OR CIRCUITR

Y OF A PRINTED CIRCUIT BO

ARD MA

Y CHANGE

WITHOUT AFFECTING

COMPONENTS OR CIRCUITR

Y HA

VING A COMMON CODE NUMBER.

CONNECTION SHO

WN IS FOR 550-575V OPERA

TION.

N.C

. PLA

CE "A" LEAD ON APPR

OPRIA

TE CONNECTION FOR INPUT

V

O

L

T

A

GE.

Y

404

6

BO

T-IN

R

X4

2000/500

205

241

575V

H6

WIRING DIA

GRAM PR

O-CUT 80 CODES 10575 & 10576

H5

460V

440-

A

A

2

4

1

C1

E

E

3

6

2

5

1

4

53

51

56

54

7

312

6

303

5

344

XFER

J31

2

277B

18V

3 NOZZLE

B

E

+

201

13

TOP-IN

W

221

S3

R

PSI_SET

1

344

S1

201A

COLOR CODE:

B = BLA

CK

G = GREEN

248

3 IGBT

2,6 PSI SWITCH

11 TRIGGER

10 ELEC SOL

12 GND

9 AIR SOL

4,5 XFER SHUNT (TWIST PR)

T

S

TAT

1

5

2

3

++V

OL

T

6

53

N

64

H1

9

5

W

H1

TP2

277A

2

3

8

9

M

303

360

302

1

X3

X40

X20

X4

1,2 TRIGGER

6

CW (MAX)

16

4

4

9

10

3

7

206

4

3

6

7

CT

10

14

4

8

1

4

3

15

REAR OF MACHINE

310

13 IGBT

14 GND

13

14

1,4 24V

248

208

X30

275

R1

275

11

1

6

15

S5

347

364

J32

361

E

A

9

8

W

4

62

64

1

U

401

L1

J30

CHOKE

OUTPUT

PR

O

TECTIVE BONDING CIRCUIT

PC BO

ARD

OUTPUT

1

5

L

348

R

W

N

401

N

Y

505

S

506

205

RF

TO

R

OID

18V

A

18V

J5,J22,

J34

CASE FR

ONT

BASE

1

8

6

1

6

8

16

1

6

215

238

51

56

2

8

R

W

R = RED

W =

WHITE

U = BLUE

2

MAIN

XFMR

J11

SENSE

506

X2

LEADS

++V

OL

T

FA

N

RELA

Y

248

2

2

FA

N

7

1

3

FA

N

365

X10

W

T1

+

207

202

H2

D

507

RIGHT SIDE OF MA

CHINE

M

OTO

R

FA

N

N.A.

207

PER

INPUT

231A

H3

TP1

C

ELEC

XFER

X40

4 ELECTR

ODE

54

H6

J22

6

10

W

ORK

501

507

R

2

4

3

208

ELEC

1

J33

3-99

7,8 ELEC SHUNT (TWIST PR)

W

G

N

12V

AIR

J20

15

7

14

6

201A

0.3A

SLO

W BLO

W

7

5

3

5

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