Warning – Poulan 545186808 User Manual

Page 7

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7

Tensioning Rack

Adjusting

Screw

4. Slide guide bar on bar bolts until guide

bar stops against clutch drum sprocket.

Guide bar

Bar bolts

5. Carefully remove the chain from the pack-

age. Hold chain with the drive links as

shown.

CUTTERS MUST FACE IN

DIIRECTION OF ROTATION

Tip of

Bar

Cutters

Depth Gauge

Drive Links

6. Place chain over and behind clutch re-

tainer, fitting the drive links in the clutch

drum sprocket.

7. Fit bottom of drive links between the

teeth in the sprocket in the nose of the

guide bar.

8. Fit chain drive links into bar groove.

9. Pull guide bar forward until chain is snug

in guide bar groove. Ensure all drive

links are in the bar groove.

10. Hold guide bar against the saw frame

and install the clutch cover.

11. Replace the bar nuts and tighten finger

tight. Once the chain is tensioned you

will need to tighten bar nuts.

CHAIN TENSION

(Including units with chain already installed)

WARNING:

Wear protective gloves

when handling chain. The chain is sharp and

can cut you even when it is not moving.

NOTE:

When adjusting chain tension,

make sure the bar nuts are finger tight only.

Attempting to tension the chain when the bar

nuts are tight can cause damage.

Checking the tension:

Use the screwdriver end of the chain adjust-

ment tool (bar tool) to move chain around

guide bar. If the chain does not rotate, it is too

tight. If the chain is too loose, it will sag below

the bar.

Bar Nuts

Chain Adjustment

Tool

(Bar Tool)

Guide

Bar

Adjusting

Screw

Adjusting the tension:

Chain tension is very important. Chains

stretch during use. This is especially true

during the first few times you use your saw.

Always check chain tension each time be-

fore you start the chain saw.

An adjusting screw (located on the guide

bar) is used to adjust the tension of the chain

(see illustration).

1. Loosen bar nuts until they are finger tight

against the clutch cover.

2. Turn adjusting screw clockwise until chain

solidly contacts bottom of guide bar rail.

Adjusting

Screw

3. Using bar tool, roll chain around guide bar

to ensure all links are in bar groove.

4. Lift up tip of guide bar to check for sag.

Release tip of guide bar, then turn ad-

justing screw until sag does not exist.

5. While lifting tip of guide bar, tighten bar

nuts securely with the bar tool.

Bar Nuts

6. Use the screwdriver end of the bar tool

to move chain around guide bar.

7. If chain does not rotate, it is too tight.

Slightly loosen bar nuts and loosen

chain by turning the adjusting screw.

Retighten bar nuts.

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