Raypak 1005-2005 User Manual

Xtherm, Type wh

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Catalog No.: 3500.29A

Effective: 9-15-08

Replaces: 7-1-08

Job:

Engineer:

Contractor:

Prepared By:

Date:

Model:

Indoor/Outdoor:

97% Thermal Efficiency at Full Rate; Up to 99% at Part Load

100% Factory Fire Tested

Maximum Outlet Water Temperature: 190°F

Minimum Acceptable Inlet Water Temperature: 50°F

Full Safety Diagnostics with History

Footprint: Less Than 10.8 ft

2

Limited Twenty-Five-Year Thermal Shock Warranty

Limited Five-Year Copper/Ten-Year Cupro-Nickel Primary Heat Exch. Warranty

Limited Five-Year Secondary Heat Exchanger Warranty

Full Electronic Modulation, Constant Ratio 4:1 Turndown

Modulating Controller with LCD Display

Status Display Lights

Heat Exchanger
ƒ Bronze Headers
ƒ ASME HLW Stamped; 160 PSIG

MAWP

ƒ National Board Listed
ƒ Fin Tubing

Copper – Standard
Cupro Nickel – Option A-3

ƒ ASME Powder-Coated Tube Sheet
ƒ Silicone High Temp O-Rings
ƒ ASME Pressure Relief Valve

125 PSIG – Standard
PSIG – Optional

ƒ 150 PSI Air Vent, Auto
ƒ T&P Gauge, Shipped Loose
ƒ Stainless Steel Secondary Heat

Exchanger

ƒ Stainless Steel Evaporator Plate
ƒ Boiler Pump: Bronze, HP,

120V, 1

∅, 60Hz

Water Hardness: GPG

Control
ƒ 120V, 60Hz, 1Ø, Power Supply
ƒ 120/24V 60Hz Transformer
ƒ Ignition Module

3-Try – Standard
Single-Try – Option C-6

ƒ Hot Surface Ignition (HSI)
ƒ Remote Flame Sensor
ƒ Fixed High Limit, Manual Reset,

200ºF

ƒ On/Off Power Switch
ƒ Flow Switch
ƒ Blocked Vent Pressure Switch
ƒ Combustion Air Proving Switch

Control (cont.)
ƒ Freeze Protection
ƒ Pump Switch
ƒ Pump Time Delay
ƒ Diagnostics Panel with LCD Display,

2 lines, 20 characters

ƒ Modulating Temperature Control
ƒ Water Temperature Sensors (3)
ƒ Cold Water Protection
ƒ Blocked Condensate Switch

Burner
ƒ Ultra-Low NOx: Less than 20 PPM

(Natural Gas Only)

Gas Train
ƒ Fuel

Natural Gas
Propane

ƒ Zero Governor Regulator
ƒ Dual-Seat Combination Valve
ƒ Electronic Modulating Firing Mode (WH7)

Construction
ƒ Indoor/Outdoor Construction
ƒ Front Controls Enclosed
ƒ PolyTuf Powder Coat Finish
ƒ Rear Connections (Water, Gas, Vent,

Electrical, Comb. Air, Cond. Drain)

ƒ Combustion Air Filter
ƒ Design Certified ANSI Z21.10.3/CSA 4.3

Venting
ƒ Vent Termination

Outdoor or Indoor, Vertical –

Option D-11

Indoor, Horizontal – Option D-15



ƒ Extractor - Optional

By others
Not required

Multi-Boiler Digital Temp Controllers

B-36 TempTracker Mod+,

2-4 Water Heaters

B-37 TempTracker Mod+,

5-10 Water Heaters

B-38 TempTracker Mod+,

11-16 Water Heaters

B-45 Multi-Mod Platinum,

2-4 Water Heaters

B-46 Multi-Mod Platinum EMS,

2-4 Water Heaters

B-47 Multi-Mod Platinum BACNet,

2-4 Water Heaters

B-48 Multi-Mod Expansion Module,

1-8 Additional Water Heaters

Options

F-10 Low Water Cut-Off, Remote

Probe

I-3

High Limit, Auto Reset,
Adj., 40-180

°F

I-5

High Limit, Manual Reset,
Adj., 100-200

°F

S-1

Low Gas Pressure Switch,
Manual Reset

S-2

High Gas Pressure Switch,
Manual Reset

Z-12 Condensate Neutralizer Kit

Regulatory Agency Requirements

XTherm

- Type WH

Water Heaters

Models 1005-2005

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