Troubleshooting – Raypak 1005 User Manual

Page 48

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TROUBLESHOOTING

Ste p 8

Ste p 7

Ste p 6

Ste p 9

Step 1

Step 2

Step 3

Step 4

Step 5

Is there a Call For

Heat?

Is Disable connection intact?

Does the combustion air

blower come on?

Is 4-20mA present at the quick

disconnects on the black and blue

wires of the tem p erature controlle r ?

Is 24VAC at the NC side of

the air pressure switch?

Does F2 on ignition module

have AC p owe r ?

Is blower pressure setting

(vacuum) correct?

Does i g niter p rove?

Is air switch bouncing?

Call our Technical Service Department

1-800-947-2975 Outside California

1-800-627-2975 Inside California

Replace gas valve

Is gas pressure correct?

Is there continuity in the wire

between F2 and Pin J5-6?

Replace air pressure switch.

Correct the shutter

setting or blower

amp draw.

NO

Check the switch and/or

line voltage

YES

Does the power switch provide

power to the control panel?

Unit is in standby mode.

Reattach.

NO

NO

YES

YES

NO

Is diagnostic board

indicating open

safeties?

Check and correct power

connections at main terminal

block, circuit breaker panel or

blower relay.

NO

NO

YES

NO

YES

Is 24VAC at PS on ignition module?

Is connecting plug secure?

NO

NO

NO

YES

NO

Is the flame sensor signal to the

i g nition module g reater than 1 uA DC?

YES

The unit is oka y

YES

YES

Replace HSI

NO

Correct the gas pressure.

NO

Repair or

Re p lace wire.

Correct wiring.

YES

YES

NO

NO

YES

YES

Is Amp draw during heat-

up for HSI greater than

3.1 Amps?

NO

YES

YES

Is there 120VAC at the blower or

blower relay?

Is the unit runnin g ?

NO

Is static and dynamic inlet gas

pressure correct?

YES

NO

Replace temperature

controller.

Correct Safet y

YES

NO

Check filter,

48

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