Maintenance, Replacement parts, Troubleshooting – Omega 22040C User Manual

Page 5

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5

MAINTENANCE

Important: Use ONLY good grade hydraulic jack oil.

Avoid mixing different types of fluid and

Never use

brake fluid, turbine oil, transmission fluid, motor oil or

glycerin. Improper fluid can cause failure of the jack and

the potential for sudden and immediate loss of load. We

recommend Mobil DTE 13M.

Adding oil

1. With saddle fully lowered set jack in its upright, level

position. Locate and remove oil filler plug/screw.

2.

Fill with oil until ~3/16" above the inner cylinder as

seen from the oil filler hole. Reinstall the oil filler

plug/screw.

Changing oil

For best performance, replace the complete fluid supply

at least once per year.

1. With saddle fully lowered, remove the oil filler plug/

screw.

2. Lay the jack on its side and drain the fluid into a

suitable container.

Note: Dispose of hydraulic fluid in accordance with

local regulations.

3. Fill with oil until ~3/16" above the inner cylinder as

seen from the oil filler hole. Reinstall the oil filler

plug/screw.

Lubrication

A periodic coating of light lubricating oil to pivot points,

axles and hinges will help to prevent rust and assure

that wheels, casters and pump assemblies move freely.

To help ensure trouble free operation, an inline air dryer

and oiler is recommended.

Cleaning

Periodically check the pump piston and ram for signs

of rust or corrosion. Clean as needed and wipe with

an oily cloth.

Note: Never use sandpaper or abrasive material on

these surfaces!

Storage

When not in use, store the jack with saddle fully

lowered.

REPLACEMENT PARTS

(refer to page 6 thru12)

Not all components of the jack are replacement

items, but are illustrated as a convenient reference of

location and position in the assembly sequence. When

ordering parts, give Model number, serial number and

parts description. Call or write for current pricing: SFA

Companies, 10939 N. Pomona Ave. Kansas City, MO

64153, U.S.A. Tel:(888)332-6419 Fax:(816)891-6599

E-Mail: [email protected]

Omega Website: http://www.omegalift.com

TROUBLESHOOTING

Symptom

Possible Causes

Corrective Action

Jack will not lift load

• Release valve not tightly closed

• Overload condition

• Air pressure inadequate

• Ensure release valve tightly closed

• Remedy overload condition

• Ensure adequate air pressure

Jack will lift, but not maintain

pressure

• Release valve not tightly closed

• Hydraulic unit malfunction

• Ensure release valve tightly closed

• Discontinue use, contact Omega

technical service

Jack will not lower after unloading • Reservoir overfilled

• Linkages binding

• Fluid level low

• Drain fluid to proper level

• Clean and lubricate moving parts

• Ensure proper fluid level

Poor lift performance

• Fluid level low

• Air trapped in system

• Ensure proper fluid level

• With ram fully retracted, remove oil

filler plug/screw to let pressurized

air escape. Reinstall oil filler plug/

screw

Will not lift to full extension

• Fluid level low

• Ensure proper fluid level

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