Wayne-Dalton THERMOMARK 5150 - Manual

®
IMPORTANT
SAFETY NOTICES
This man
ual
MUST
be attached to the w
all in close pr
oximity to the door
.
© Copyright 2001 Wayne-Dalton Corporation
MAINTENANCE AND FINISHING INSTRUCTIONS
MAINTENANCE
While factory-applied finishes for steel garage doors are so durable that they will last many years longer than ordinary paints, it is desirable to clean them thoroughly on a routine basis.
Apparent discoloration of the paint may occur when it has been exposed in dirt-laden atmospheres for long periods of time. Slight chalking may also cause some change in appearance
in areas of strong sunlight. A good cleaning will generally restore the appearance of these coatings and render repainting unnecessary. An occasional light cleaning will also help maintain
an aesthetically pleasing appearance. To maintain the original finish of the garage doors, the only regular maintenance necessary is that of annual washing. Mild solutions of detergents
or household ammonia will aid in the removal of most dirt, and the following are recommended levels:
One cup of Tide™, or other common detergents, which contain less than 0.5% phosphate, dissolved into five gallons of warm water. NOTE: The use of detergents containing
greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors. NEVER BLEND CLEANSERS OR DETERGENTS WITH BLEACH.
SURFACE PREPARATION FOR PAINTING
Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be necessary to lightly scuff the surface with a gray (not green!) 3M ScotchBrite
pad saturated with soapy water. A final wipe and rinse should be done with clean water only, to remove any loose dust or soap film.
Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400 sand paper to create a smoother surface. Care must be
taken to not expose the substrate under the paint (see Note No. 2). Once this exposed condition exists, the likelihood for rusting is greatly increased. See the following paragraph if the
metal substrate is observed.
Exposed substrate must be treated to prevent rust from forming (see Note No. 2). Sand the exposed area lightly and paint with high quality metal primer to protect from corrosion.
Follow drying time on primer can label before applying topcoat.
The surface to be recoated must not be to smooth or the repaint material will not adhere to it (see Note No. 2). It is advisable to test a representative area to evaluate adhesion. If poor
adhesion is observed, the surface must be abraded by sanding or buffing using grades mentioned above. Care must be taken to not expose the substrate under the paint.
PAINTING
After the surface has been properly prepared it must be allowed to dry thoroughly, then coated immediately with a premium quality latex house paint. Follow the paint label directions
explicitly. Oil base paint is not recommended. Please note that if substrate is exposed, painting with latex paint may cause accelerated rusting of steel.
NOTES:
1. Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond door manufacturer’s control.
2. If the steel door surface has a finish painted textured surface representing wood grain, stucco, etc., this step should not be attempted as danger of exposing substrate is
greatly increased.
3. Consult a professional coatings contractor if in doubt about any of the above directions.
4. Follow directions explicitly on the paint and solvent container labels for proper applications of coatings and disposal of containers. Pay particular attention to those
directions involving acceptable conditions in which to paint.
ACRYLIC GLAZING CLEANING INSTRUCTIONS:
1. To clean acrylic glazing wash with plenty of nonabrasive soap or detergent and water. Use the bare hand to feel and dislodge any caked dirt or mud. A soft, grit-free cloth,
sponge or chamois may be used to wipe the surface. Do not use hard or rough cloth that will scratch the acrylic glazing. Dry with a clean damp chamois.
2. Grease and oil may be removed with kerosene or a good grade of naphtha (No aromatic content.). Users of these solvents should become familiar with their properties to
handle them safely.
3. Do not use: Window cleaning fluids, scouring compounds, gritty cloths, leaded or ethyl gasolines, or solvents such as alcohol, acetone, carbon tetrachloride, etc.
5150, 5155, 5200 & 5255
LIMITED WARRANTY
The Manufacturer warrants that its door and its hardware fittings will be free from defect in workmanship and material. Should any defects in workmanship or material appear
within ONE YEAR of delivery, manufacture shall, upon notification, correct such nonconformity at its option, by repairing or replacing any defective part or parts. See maintenance
and painting instructions for prepainted steel doors listed below or contact Wayne-Dalton Distributor for a copy of the maintenance and finishing instructions for prepainted steel doors.
The Manufacturer warrants the steel skin of the THERMOMARK ™ Series insulated garage door for a period of 10 YEARS, from the time of delivery against cracking, splitting or
deterioration due to rust-through. Other conditions and exceptions as contained herein apply.
The Manufacturer warrants the steel skin of the THERMOMARK ™ Series insulated garage door for a period of 7 YEARS, from the time of delivery against separation of the
polyurethane foam from the steel skin of the panel. Other conditions and exceptions as contained herein apply.
NO EMPLOYEE, DISTRIBUTER, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER
WARRANTY ON BEHALF OF MANUFACTURER.
The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation (the warranty becomes null and void if other than
Manufacturer’s specified holes are drilled), improper storage, unauthorized service, alteration of products, neglect or abuse, or attempt to use the products for other than the customary
usage or for their intended purposes. The above warranty does not cover normal wear or any damage beyond Manufacturer’s control or replacement labor.
THIS WARRANTY COVERS A COMMERCIAL PRODUCT. THE FORGOING WARRANTIES ARE LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTA-
TIONS, GUARANTEES, OR WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FIT-
NESS FOR A PARTICULAR PURPOSE), ARE MADE BY MANUFACTURE IN CONNECTION WITH TH MANUFACTURE OR SALE OF ITS PRODUCTS.
Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the warranty period.
Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer’s expense for inspection. If judged by Manufacturer to be defective
in material or workmanship, the product will be replaced or repaired at the option of Manufacturer, free from all charges except authorized transportation and replacement labor.
THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OF MANUFACTURER,
WHETHER IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT
ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP. MANUFACTURER SHALL NOT BE
LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAM-
AGES OF ANY NATURE.
This warranty gives you specific legal rights, which may vary from state to state. However, some states do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
Yearly maintenance as described in the Maintenance and Painting Instructions for Prepainted Steel Doors is required. Should you need an additional copy, contact your local
authorized Wayne-Dalton distributor.
®
ThermoMark 5150, 5155, 5200 & 5255
COMMERCIAL GARAGE DOOR
INSTALLATION INSTRUCTIONS AND
OWNERS MANUAL
Read these instructions carefully before attempting installation.
If in question about any of the procedures,
Do Not perform the work.
Instead have a qualified door agency do the installation or repairs.
An overhead door is a large heavy object that moves with the
help of springs under high tension. Moving objects and springs
under tension can cause injuries. For your safety and the safety
of others, follow these instructions:
1. Wear protective gloves during installation to avoid possible
cuts from sharp metal edges.
2. It is always recommended to wear eye protection when
using tools, otherwise serious eye injury could result.
3. Operate door ONLY when properly adjusted and free of
obstructions.
4. Keep door in full view while operating it. Watch the door
open or close completely before leaving the area.
5. Should the door become hard to operate or completely
inoperative, a qualified door agency should correct the problem
to prevent damage to the door or serious personal injury.
6. DO NOT PERMIT children to play with the garage door or
the electrical controls. Fatal injury could result, should the child
become entrapped between the door and the floor.
7. To prevent serious injury or death, avoid standing in the
open doorway or walking through the doorway while the door is
moving.
8. Use lift handles/step plate when manually operating the
door. DO NOT place fingers into section joints when operating
the door.
9. Remove pull rope if door is operated by an electric opener.
10. Door is constantly under EXTREME SPRING TENSION.
To prevent possible serious injury or death, adjustments,
repairs, removal, or installation, ESPECIALLY of SPRING
ASSEMBLIES, CABLES, or BOTTOM BRACKETS, should be
performed ONLY by qualified door service people.
11. Check door and its hardware monthly for loose, worn, or
broken parts. Have any repairs or adjustments made by a
qualified door agency.
12. Have the door professionally inspected once a year.
CONTENTS
n Operating Zone
n Door Preparation
n Leveling Door
n Installing Door Sections
n Installing Track
n Torsion Springs
n Chain Hoist
n Trolley Operator
n Auxiliary Components
WARNING: It is recommended that installation,
repairs, or adjustments of this product be made
by a qualified door agency.
© Copyright 2001 Wayne-Dalton Corp. Rev.6 01/2002 PART # 295276