Wayne 24-Volt Backup Sump Pump ESP45 - Manual (Page 2)

7
Address parts correspondence to:
Wayne Water Systems
101 Production Drive
Harrison, OH 45030 U.S.A.
For Replacement Parts, call 1-800-237-0987
Please provide following information:
-Model number
-Serial number (if any)
-Part descriptions and number as shown in parts list
www.waynepumps.com
Ref. Part
No. Description Number Qty.
ESP45
1 Pump 06710 1
2 PS/BC (power supply/ battery charger) 30260-001 1
3 Impeller assembly 29884-001 1
4 Wear ring 28183-001 1
5 Impeller plate 15958 1
6 Seal 21203-001 1
*7 Float Kit, ESP45 60120-001 1
* Service Part Only
2
5
4
3
1
6
7
Battery Information
The system is designed to operate most
efficiently with sealed lead acid (SLA)
batteries. Deep cycle marine batteries
can also be used.
Sealed lead acid batteries cost slightly
more, but they can last longer. Wayne
offers a 40 amp hour battery WSB1240
and a 75 amp hour battery WSB1275.
The oversize battery case (included) will
accommodate two 12-volt SLA batteries
or two 12-volt deep cycle marine batteries
(up to a 27-frame size).
Retain blue foam pad to support Wayne
sealed lead-acid batteries. Use new,
identical batteries (from the same
manufacturer and of the same capacity).
When batteries wear out replace them as
a set. Chart 1 illustrates the expected
performance with various battery
combinations. Do not use batteries rated
below 40 amp hours.
Be certain that the area around the
batteries is well ventilated. Before
servicing the batteries, blow away
gasses by waving a piece of cardboard
near the batteries.
Dangerous
hydrogen gas can
be released from batteries while
charging. Sparks can ignite the gas in
an enclosed space. Wear safety goggles
when connecting batteries. Battery
connections should be made in a well-
ventilated area.
Working in the
vicinity of lead acid
batteries can be dangerous. Before
making connections or servicing the
batteries, read and follow instructions in
all applicable instruction manuals. To
reduce the risk of battery explosion,
follow the instructions in this manual
and those published by the battery
manufacturer, as well as those of any
other equipment used in the
surrounding area.
An assistant should be present or close
enough to come to your aid in the
event of an emergency. Have a reliable
source of fresh water and soap nearby
in case battery acid contacts clothing,
skin or eyes.
Wear eye and clothing protection when
working around lead acid batteries.
Avoid touching your eyes when
working around lead acid batteries.
If battery acid
contacts your
eye(s), flush with cold running water
for 10 minutes and seek immediate
medical attention. If acid contacts your
skin or clothing, wash immediately
with soap and water.
Never smoke or
allow a spark or
flame in the vicinity of the battery.
Avoid dropping
metal tools on the
battery posts because they may spark or
short-circuit the system or battery,
causing an explosion.
PS/BC Features
POWER CIRCUITS:
• Power Supply/Battery Charger (PS/BC)
monitors power availability and
automatically switches to battery
operation during power outage.
• Charger will run pump motor or charge
batteries when plugged into AC power
• Automatically charges the batteries
• Operates on 120 VAC and 24 VDC
(Using 2 batteries)
• The PS/BC can be left connected to
the batteries indefinitely
• The PS/BC is designed for the Wayne
Water Systems pump only, DO NOT
Use For Any Other Purpose
2
Operating Instructions and Parts Manual
SYSTEM WILL ALARM IF:
• You will hear a beeping alarm if
pump motor is running
• You will hear a continuous alarm if the
pump fuse on front panel is blown
• You will hear a continuous alarm if
the battery voltage drops below 21.6
NOTE: The alarm must be on for the
mute function to activate.
LIGHTS:
• Green Light indicates AC power is
available
• Yellow Light indicates battery is
connected correctly
• Red Light is on when battery voltage
is low or if the pump motor fuse on
the front panel is blown
PUMP:
• The pump will turn on when the
float switch rises. The pump motor
will keep running for 15 seconds
after the float drops
www.waynepumps.com
12V
Battery
12V
Battery
Jumper Wire
(Black)
Negative
Battery Cable
Figure 1 - Battery connection: two 12-volt batteries equals a 24-volt battery
PS/BC
(Red)
Positive Battery Cable
Amp Hours Total Gallons
Per Battery Pumped*
40.0 11,000
80.0 22,000
120.0 33,000
* Assumes the sump pump is lifting water 10’
CHART 1 - STANDBY POWER
PUMPING CAPACITY
B
A