Import, Warning, Residential wood panel – Wayne-Dalton WAYNEWOOD DOORS 40 User Manual

Page 2: Quick install jamb bracket schedule required tools, Fully adjustable track jamb bracket schedule, Parts list

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IMPORT

IMPORTANT

ANT

SAFETY NOTICES

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, Ohio 44660

Read these instructions carefully before attempting installation. If in question about any of the proce-
dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

2. It is always recommended to wear eye protection when using tools, otherwise serious eye injury could
result.

3. Avoid installing your new door on windy days. Door could fall during the installation and cause damage
and personal injury.

4. If the door is to be electrically operated at any time, all pull ropes MUST be removed to prevent injury or
death to children who may become entangled in the rope. The locking mechanism MUST also be disen-
gaged.

5. Operate door ONLY when properly adjusted and free of obstructions.

6. Should the door become hard to operate or completely inoperative, a qualified door agency should
correct the problem to prevent damage to the door or serious personal injury.

7. DO NOT PERMIT children to play with the garage door or the electrical controls. Fatal injury could
result, should the child become entrapped between the door and the floor.

8. To prevent serious injury or death, avoid standing in the open doorway or walking through the doorway
while the door is moving.

9. Door is constantly under EXTREME SPRING TENSION. To prevent possible serious injury or death,
adjustments, repairs, removal or installation, ESPECIALLY of SPRING ASSEMBLIES, CABLES or
BOTTOM CORNER BRACKETS, should be performed ONLY by qualified door service people.

10. If your existing garage door opener does not have a reversing mechanism, you should consider
purchasing one that has up to date safety features. These features can prevent opener related property
damage or personal injury.

11. Check all bolted connections monthly during the lifetime of the door to prevent damage or personal
injury caused by loose connections.

12. Definition of key words used in this manual:

WARNING!

-- Indicates a potentially hazardous situation which, if not avoided, could result

in serious injury or death.

IMPORTANT!

-- Required step for safe and proper door operation.

NOTE:

-- Information assuring proper installation of the door.

1ST
SET

2ND

SET

NOTE:

Jamb brackets are stamped for identification.

3RD

SET

Quick Install Jamb Bracket Schedule

Required Tools

1/4”-20 Flanged Hex Nut
#100279

1/4”-20 x 5/8”
Carriage Bolt
#262617

5/16” x 1-5/8” Hex Head Lag Screw
#100292

3/8”-16 Hex Nut
#100313

3/8”-16 x 3/4” Truss Head Bolt
#154531

1/4”-20 x 1-7/8” Carriage Bolt
#102843

1/4” x 1” Lag screw
#296575

1/4” x 1” Tamper-Resistant Lag
Screw
#141887

Stud Plate
#266102

Track Bolt
#200527

1/4”-20 x 2-1/2” Carriage Bolt
#107687

3/8” x 1-1/2” Hex Head Bolt
#107645 (Torsion Springs)

)

(

)

(

)

(

Strutting Schedule: Doors greater than 8 ft. high

** (2) SHORT U-BARS AND THE REST LONG U-BARS WITH HOLES

)

(

)

(

)

(

Strutting Schedule: Doors 8 ft. high and below

1/4”-20 Hex Nut
#107703

5/16” x 2” Tamper-Resistant Lag Screw
#141888

5/16” x 1-5/8” Tamper-Resistant Lag Screw
#107801

BOTTOM JAMB
BRACKET
(SHORTEST)

CENTER JAMB
BRACKET

NOTE:

Jamb brackets are stamped for identification.

CENTER JAMB
BRACKET
(LONGEST)

INSTALL THE SHORTEST JAMB BRACKET ON THE
BOTTOM HOLE/SLOT PATTERN. THE CENTER JAMB
BRACKET(S) IS/ARE CENTERED BETWEEN THE BOTTOM
JAMB BRACKET AND FLAGANGLE.

NOTE:

DOORS OVER 7’3” HIGH GET

(3) SETS OF JAMB BRACKETS.
INSTALL THE CENTER AND TOP
JAMB BRACKETS SO THAT THEY
ARE EQUALLY SPACED IN BETWEEN
THE FLAGANGLE AND BOTTOM
JAMB BRACKET.

NOTE:

THE BOTTOM JAMB

BRACKET IS THE SHORTEST
IS LENGTH. IT DOES NOT
NECESSARILY MEAN THE
“SHORT” (ST-0) JAMB
BRACKET.

Fully Adjustable Track Jamb Bracket Schedule

** (2) SHORT U-BARS AND THE REST LONG U-BARS WITH HOLES

PART NO

. 307327

Parts List

(A1) TOP BRACKET (BASE)

# 270343

(A2) TOP BRACKET (SLIDE)

# 270344

(B1) BOTTOM BRACKET (RIGHT)

# 295763

(B2) BOTTOM BRACKET (LEFT)

# 295762

(C) ROLLER

# 100269

(D) VERTICAL TRACK

1 PAIR

(E1) QIJB - 6 JAMB BRACKET

# 297925

(E2) QIJB - 7 JAMB BRACKET

# 297926

(E3) QIJB - 8 JAMB BRACKET

# 297927

(F1) ST-0 JAMB BRACKET (SHORT)

# 287665

(F2) ST-1 JAMB BRACKET (LONG)

# 270345

(G) HORIZONTAL

TRACK

1 P

AIR

(H1) R 12” Q.I. FLAGANGLE (LEFT , 18-1/2”)

# 292532

(H2) R 12” Q.I. FLAGANGLE (RIGHT , 18-1/2”)

# 292533

(J1) R 12” UNIV. FLAGANGLE (LEFT

, 18-1/16”)

# 285206

(J2) R 12” UNIV. FLAGANGLE (RIGHT

, 18-1/16”)

# 285207

(K1) R 15” UNIV. FLAGANGLE (LEFT

, 19-7/16”)

# 285214

(K2) R 15” UNIV. FLAGANGLE (RIGHT

, 19-7/16”)

# 285215

(L1) 23-3/32” HORIZ. ANGLE

# 292537

(L2) 80-5/8” QI HORIZ. ANGLE (RIGHT)

# 292541

(L3) 80-5/8” QI HORIZ. ANGLE (LEFT)

# 292540

(M) TORSION

TUBE

AS REQUIRED

(N1) CABLE DRUM (RIGHT)

# 284653

(N2) CABLE DRUM (LEFT)

# 284654

(O) COUNTERBALANCE CABLES

1 P

AIR

(P1) END BEARING BRACKET (RH)

# 103415

(P2) END BEARING BRACKET

(LH)

# 279134

(Q) CENTER BEARING BRACKET

# 100298

(R) NYLON CENTER BUSHING

# 103336

(S) TORSION

SPRING(S)

AS REQUIRED

(T) STRUTS

AS REQUIRED

(U) REAR SUPPORT

SOLD SEPARA

TELY

(V) # 6 SCREW EYE

# 100362

(W) 60” PULL ROPE

# 274884

NOTE:

Depending on the door model, some parts listed will not be sup-

plied if not necessary.

Residential Wood Panel

LIMITED WARRANTY

Maintenance and Painting Instructions for All Wood Doors

These instructions apply to all Wood Doors produced and sold by Wayne-Dalton Corp. The interior
and exterior surfaces, as well as all edges must be properly primed, painted and maintained if
satisfactory performance is to be achieved.

The purpose for painting is to both protect and beautify the substrates. These requirements for
finishing are intended to achieve both functions for reasonable service life of wood doors.

Wood doors must be completely finished (3 top coats) prior to installation, to ensure that the interior
and exterior surfaces, as well as all edges of the doors are properly protected against moisture or other
contaminants. Wood doors, in a non-finished condition, must not be transported or stored where the
wood surfaces can be exposed to moisture or other contaminants. IMPROPER STORAGE,
TRANSPORTATION OR DELAY IN FINISHING, THAT EXPOSE WOOD DOOR SURFACES TO
MOISTURE OR OTHER CONTAMINANTS, WILL RESULT IN THE WARRANTY BEING VOIDED.

Surface Preparation

All surfaces must be clean, free of dust and dirt and any other contamination. Any scarring or stains
that occur during transportation, handling and storage must be re-sanded to the original condition.

Painted Finishes

When painting a door, the finish coat base must be the same as the primer coat base. A latex based
finish paint is recommended for use over a latex based primer, and an oil based finish paint is
recommended for use over an oil based primer. Prime the interior and exterior surfaces, as well as all
edges, using paint approved for use on the specific species of wood substrate being finished. (Note:
Some species of wood, such as cedar, require special primers and finishes to prevent tannin stains from
appearing. Consult with your paint supplier.) If the door is factory primed by Wayne-Dalton Corp., the
priming step is not required, unless touch-up is needed due to surface preparation and re-sanding.
(Note: Wayne-Dalton Corp. uses a latex primer, so latex finish paint is required.) Finish paint the interior
and exterior surfaces, as well as all edges with at least 2 coats of finish paint over the primer. Follow
paint manufacture’s label directions completely for all coatings.

Clear or Stained Finishes

If staining, apply an exterior grade stain, approved for use on each species of wood substrate being
finished, to the interior and exterior surfaces, as well as all edges, following stain manufacturer’s label
directions. The stain selected must be compatible with the urethane finish that will be used to finish the
door. After proper drying time for the stain (or if stain in not being applied), apply 1 coat of urethane
finish to the interior and exterior surfaces, as well as all edges. After recommended drying time of 1st
coating, sand with a fine grit (320) sandpaper. Clean all surfaces of sanding dust and apply a 2nd coat of
the urethane coating to the interior and exterior surfaces, as well as all edges,. After 2nd coat is dry,
sand with a fine grit (320) sandpaper again. Clean all surfaces of sanding dust and apply a final 3rd
coat. Three urethane finish coats are required for proper finish. Follow the finish manufacturer’s label
directions completely for each coating applied. (NOTE: Do not stain MDO plywood, apply paint only.
Only a urethane finish is an approved top coat for stained or natural doors. Other types of top coat
finishes, including deck sealers, are not acceptable and if used, will void the warranty.

Maintenance and Refinishing

Yearly inspection of all the surfaces of the garage door(s) will reveal the extent of weathering and the
need for refinishing. When the finish becomes eroded or thin, clean and prime the areas of
deterioration. Follow up with a complete refinishing of the door(s), according to the above directions,
as well as the manufacturer’s label directions. Protecting the door(s) from prolonged exposure to
moisture and sunlight is vital in extending the service life of your garage door(s).

The Manufacturer warrants Wood Doors will be free from defects in material and workmanship for a
period of ONE YEAR from the time of delivery, provided the interior and exterior surfaces, as well as all
edges of the wood doors are properly finished according to Wayne-Dalton Corp.’s Maintenance and
Painting Instructions and the finish manufacturer’s instructions. All surfaces of wood doors must be
protected with three(3) coats of paint, including primer, or three(3) coats of urethane finish, whether
wood is stained or left natural, prior to any exposure of the doors to moisture. Non-finished doors must
be protected from exposure to moisture during transportation and storage. Sections should not be
installed until they have been finish painted or stained and sealed with urethane finish. IMPROPER
STORAGE, TRANSPORTATION OR DELAYS IN FINISHING THAT EXPOSE WOOD SURFACES TO
MOISTURE OR OTHER CONTAMINANTS, WILL RESULT IN THIS WARRANTY BEING VOIDED.

The Manufacturer warrants the garage door hardware, track, and springs against defects in workmanship
or material for a period of ONE YEAR from time of installation.

Manufacturer shall, upon notification, correct such nonconformity at its option, by repairing or replacing
any defective part(s). This warranty covers material only and excludes all other charges incurred.

NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING
WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER.

The Manufacturer shall not be responsible for any damage resulting to or caused by its products by
reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or
attempt to use the products for other than the customary usage or for their intended purposes. The above
warranty becomes null and void if holes are drilled other than those specified by the Manufacturer. This
warranty does not cover the product due to circumstances such as normal wear, damage from corrosive
fumes or substances, fire, condensation, vandalism, acts of God, or other causes beyond Manufacturer’s
control, nor replacement or repair labor.

IF THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS
WARRANTY ACT, NO WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED
TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), SHALL
EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE.

Claims for defects in material and workmanship covered by this warranty shall be made in writing to the
dealer from whom the product was purchased within the warranty period. Manufacturer may either send a
service representative or have the product returned to the Manufacturer at Buyer’s expense for inspection.
If judged by Manufacturer to be defective in material or workmanship, the product will be replaced or
repaired at the option of Manufacturer, free from all charges except authorized transportation and replacement
labor.

THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER
REMEDIES. THE LIABILITY OF MANUFACTURER, WHETHER IN CONTRACT, TORT, UNDER ANY
WARRANTY, OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR
REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE
IN MATERIAL OR WORKMANSHIP. MANUFACTURER SHALL NOT BE LIABLE FOR COST OF
REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT, INDIRECT,
SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.

This warranty gives you specific legal rights, and you may also have other rights, which may vary from
state to state. However, some states do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may
not apply to you.

IMPORTANT!

ANGLE MUST BE

ATTACHED TO FRAMING MEMBERS

ATTACH OPERATOR

RAIL SECURELY TO
SPRING PAD

INSTALL FRONT OF TROLLEY RAIL
1/2” TO 1-1/2” (13 - 38mm) ABOVE
HIGH-ARC OF SECTIONS

(1) Hammer

(1) Electric Drill
with Clutch

(1) Step Ladder

(50) 1-1/2”
Common Nail

7/16” Drill Bit (Step Plate)
9/32” Drill Bit

(1) Level (2’ Minimum Length)

(1) Screw Driver
(Standard Blade)

(1) Screw Driver
(Phillips Blade)

(2 or 3) Saw Horses or other supports for
placing sections on while assembling

(1) Tape Measure

(1) Ratchet with 7/16”,
1/2”, 9/16” sockets

(1) Pliers

Safety Glasses

(1) 7/16” Wrench

Gloves

(1) 7/16” Hex
Head Driver

(2) Locking Pliers

Position a ladder slightly to the side of spring so that the winding cone is easily accessible, yet your body is not in the path
of the winding bars. Check the tag(s) attached to the spring(s) for the number of required spring turns.

6’0” Door Height = Approx. 6-3/4 Turns
6’3” Door Height = Approx. 7 Turns
6’6” Door Height = Approx. 7-1/4 Turns
6’9” Door Height = Approx. 7-1/2 Turns
7’0” Door Height = Approx. 7-3/4 Turns
7’3” Door Height = Approx. 8 Turns
7’6” Door Height = Approx. 8-1/4 Turns
7’9” Door Height = Approx. 8-1/2 Turns
8’0” Door Height = Approx. 8-3/4 Turns

Inserting winding bars into holes of winding cone, one after the other, rotate winding cone upward toward ceiling 1/4 turn
at a time until correct number of turns for your door height is achieved. As the last 1/4 turn is achieved, securely hold
winding bar while tightening both set screws in winding cone to 14-15 ft-lbs of torque (Once set screws contact the tube,
tighten screws one full turn). Carefully remove winding bar from winding cone. If required, repeat for other side.

While holding the door down to prevent it from rising unexpectedly, in the event the spring(s) were overwound. Carefully
remove the locking pliers from the vertical tracks and torsion tube. Raise the door until the top section and half of the next
section are in a horizontal position. Do not raise door any further since rear of horizontal track is not yet supported.

WARNING!

RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE INJURY OR DEATH.

Now clamp a pair of locking pliers to the vertical tracks just above the second roller on one side, and just below the second
roller on the other side. This will prevent the door from raising or lowering while installing the rear support.

Using perforated angle, fabricate rear support for horizontal tracks as shown.

IMPORTANT!

Using 5/16” x 2” lag screws, make sure that support is fastened into ceiling joist, or adequate framing

members to hold the weight of the door. Keeping the horizontal track parallel to the edge of the door sections, raise the
horizontal track to a level position and bolt it to the rear support structure using (1) 5/16” hex bolt and nut on each side.
Track must be secured and braced to prevent movement. The bolt should extend into the track to act as a roller stop.
Repeat for other side. Remove locking pliers and close door.

WARNING!

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4” OF DOOR EDGE,

OTHERWISE DOOR COULD FALL FROM TRACKS, RESULTING IN SERIOUS INJURY OR DEATH.

If the door still does not operate easily, lower the door into the closed position, UNWIND THE SPRING(S) FULLY
(Reference the insert sheet “Removing the Old Door/Preparing the Opening” section on Torsion Spring Removal), and
recheck the following the items:
1.) Check the door for level.
2.) Check the torsion tube for level.
3.) Check the track spacing.
4.) Check the counterbalance cables for equal tension.
5.) Check the track for potential obstruction of the rollers.
6.) Clamp locking pliers onto track and rewind spring(s).

IMPORTANT!

If door still does not operate properly, then contact a qualified door agency.

Twist the No. 6 screw eye into the wood jamb approximately 48” to 50” (1220 to 1270 mm) from the floor. Tie the pull
rope to the screw eye and to the bottom bracket as shown.

WARNING!

DO NOT INSTALL PULL ROPES ON DOORS WITH ELECTRIC OPERATORS.

CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING INJURY OR DEATH.

(Not illustrated)

Permanently attach the vinyl weather stripping (or wood door stops) to both door jambs and the header. Now lift the door
and check it’s balance. Unwind spring(s) if door lifts by itself or if it is hard to pull down. Wind spring(s) if door is difficult
to lift or too easy to pull down.

To adjust spring tension, fully close door. Apply locking pliers to track above third roller. Insert a winding bar into the
winding cone. Push upward on the winding bar while carefully loosening the set screws in the winding cone. BE
PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE
LOOSE.

NOTE:

On doors utilizing one spring, it will be necessary to clamp the torsion tube with locking pliers to keep

counterbalance cables on cable drums BEFORE loosening set screws.

Carefully adjust spring tension 1/4 turn. Retighten both set screws in the winding cone and if required, repeat for the other
side. Recheck door balance DO NOT ADJUST MORE THAN 1/2 TURN FROM THE RECOMMENDED NUMBER
OF TURNS. If door still does not balance correctly, contact a qualified door agency.

TYPICAL OPERATOR INSTALLATION

If you are installing an electric operator on your door, the following information is provided to ensure proper function of
your door/operator installation. See fig. 21 (on reverse side) for a typical operator arm installation.

1. Follow the installation instructions supplied with your operator.
2. Reinforce top section per manufacturer’s recommendation prior to attaching operator.
3. Install trolley rail 1/2” to 1-1/2” (13 - 38 mm) above high arc of top section of the door.
4. Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained between trolley rail and top section
when door is fully open (trolley rail will slope down towards rear).
5. The operator bracket must be mounted to the operator stile on the top section so it bridges the transition point in section
thickness.
6. Attach operator rail to spring pad (vertical wood support above center of header).
7. Attach operator to ceiling using perforated angle.
8.

IMPORTANT!

Angle(s) must be attached to framing memeber(s).

WARNING!

OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND MONTHLY

THEREAFTER TO ENSURE THAT DOOR REVERSES ON CONTACT WITH 2 X 4 BOARD LAID FLAT UN-
DER THE DOOR. FAILURE TO ADJUST
OPERATOR, IF NECESSARY, CAN RE-
SULT IN SEVERE INJURY OR DEATH.
IF YOUR OPERATOR IS EQUIPPED
WITH PHOTOELECTRIC SYSTEM,
THEN THIS MUST BE TESTED AT THE
SAME TIME TO ENSURE THAT DOOR
DOES NOT CLOSE AND A CLOSING
DOOR OPENS IF SYSTEMS IS OB-
STRUCTED. FAILURE TO MAKE AD-
JUSTMENTS, IF NECESSARY, CAN RE-
SULT IN SEVERE INJURY OR DEATH.

18A-18B

Rev

04/15/2003

WayneW

ood - T orsion Spring

Models: 40,42,43,45,47

Installation Instructions and Owners Manual

w.wayne-dalton.com

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This manual is related to the following products:

WAYNEWOOD DOORS 45, WAYNEWOOD DOORS 47, WAYNEWOOD DOORS 43, WAYNEWOOD DOORS 42

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