Echo CS-4200ES User Manual

Page 4

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SERVICE INFORMATION

CS-3700ES
CS-4200ES

4

1-3 Torque limits

Descriptions

Size

kgf•cm

N•m

in•lbf

Starter

Starter pawl

M 5*

40 - 60

4 - 6

35 - 50

system

Starter case

M 4

10 - 20

1 - 2

9 - 18

Ignition Magneto rotor (Flywheel)

M 8

200 - 240

20 - 24

175 - 210

system

Ignition coil

M 5

50 - 75

5.0 - 7.5

45 - 65

Spark plug

M 14

150 - 170

15 - 17

130 - 150

Fuel

Carburettor

M 5

25 - 35

2.5 - 3.5

22 - 30

system

Intake bellows

M 5

30 - 45

3.0 - 4.5

26 - 40

Clutch

Clutch hub

LM 10

300 - 400

30 - 40

260 - 350

Engine Crankcase

M 5*

70 - 110

7 - 11

60 - 95

Engine mount

M 5

70 - 110

7 - 11

60 - 95

Muffler

M 5

70 - 100

7 - 10

60 - 90

Others

Auto-oiler

M 4

15 - 25

1.5 - 2.5

13 - 22

Front handle

M 5**

45 - 65

4.5 - 6.5

40 - 55

Cushion

Front

M 5

30 - 40

3 - 4

26 - 35

Rear

M 4

35 - 50

3.5 - 5

30 - 45

Brake lever (Hand guard)

M 5

25 - 45

2.5 - 4.5

22 - 40

Chain catcher

M 5**

20 - 40

2 - 4

18 - 35

Guide bar

M 8

200 - 230

20 - 23

175 - 200

Regular bolt, nut, and screw

M 3

6 - 10

0.6 - 1

5 - 9

M 4

15 - 25

1.5 - 2.5

13 - 22

M 5

25 - 45

2.5 - 4.5

22 - 40

M 6

45 - 75

4.5 - 7.5

40 - 65

1-4 Special repairing materials

Material

Location

Remarks

Adhesive

Ball bearing outer / crankcase

Loctite #675 or equivalent

Cushion (Small : 4pcs)

Loctite #424 or equivalent

Liquid gasket

Crankcase seams

Loctite #515 or equivalent

Thread locking sealant

Starter pawl screws

Loctite #242, ThreeBond 1324 or equivalent

Grease

Auto-oiler worm

Clutch needle bearing

Rear handle cushion

Lithium based grease

Rewind spring

Starter center shaft

Chain brake (metal contact part)

Molybdenum grease (approx. 1 gram)

LM: Left-hand thread *Apply thread locking sealant (See below) ** Tapping screw

The torque differences among four bolts should not exceed 20 kgf• cm (2N• m, 17in• lbf) on one cylinder or

crankcase.

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