Actron Hand Vacuum Pump CP7830 - Manual

VACUUM PUMP
Brake Bleeder
Valve Adapter
DRUM BRAKE
12" Vinyl Hose
connects to
Vacuum Pump Bleeder Fitting
Adapter
Vacuum Pump
12" Vacuum
Pump Hose
Brake
Fluid
Jar & Lid DISC
BRAKE
24"
Vinyl
Hose
2"
Hose
Lid
Brake
Bleeder
Reservoir
Caliper
24" Vacuum Pump Hose
Bleed Screw
30
500
760
600
700
400
25
2 0
15
5
0
10
0
100
200
300
VACUUM PUMP
Rules for Safe
Automotive Testing
READ CAREFULLY
Read this Operation Instruction
Manual and these Rules for Safe Au-
tomotive Testing carefully.
1. Before starting the engine, set the
parking brake and place the gear
selector in NEUTRAL on standard
transmissions and PARK on auto-
matic transmissions.
2. The carbon monoxide in exhaust gas
is highly toxic. To avoid asphyxiation,
always operate vehicle in a well-ven-
tilated area. If vehicle is in an en-
closed area, exhaust should be
routed directly to the outside via leak-
proof exhaust hose.
3. An automobile battery is capable of
producing very high currents. There-
fore, exercise reasonable care when
working near the battery to avoid
electrical connections through tools,
wristwatch, etc.
4. Always wear safety glass eye protec-
tion.
5. Keep hands, hair, necktie, loose
clothing and test leads well away from
fan blades, fan belt, power steering
belt, air conditioner belt and other
moving engine parts as serious in-
jury could result from entanglement.
6. Do not touch hot exhaust manifold,
radiator or high-voltage spark plug
and coil terminals. Spark voltages are
not normally lethal, but an involuntary
jerk of the hands or arms caused by
electrical shock may result in injury.
7. Never look directly into carburetor
throat while engine is cranking or run-
ning. A sudden backfire can cause
serious burns.
8. To avoid the possibility of a flash fire,
do not smoke or permit flame or spark
to occur near carburetor fuel line, fuel
filter, fuel pump or other potential
sources of spilled gasoline or gaso-
line vapors.
Introduction
Vacuum is developed by all internal com-
bustion engines during the intake stroke
of the combustion process. As the pis-
ton travels downward to the bottom of
its stroke it creates an "empty space"
or vacuum. It is this downward stroke
which draws the air/fuel mixture into the
cylinder. Because the ratio or air to fuel
is critical, it is important that the entire
induction system (intake manifold, car-
buretor or throttle body, and all vacuum-
driven devices and hoses) be tight, prop-
erly connected and free of leaks. Your
Vacuum Pump will give you the capabil-
ity to check vacuum levels within the
system as well as apply vacuum to any
of the many vacuum operated devices
found on the modern vehicle. This
manual will outline some of the more
common uses of your vacuum pump,
however it cannot take the place of your
vehicle service manual, where you will
find complete diagnostic and test pro-
cedures which require the use of the
vacuum pump.
Vehicle Service Information:
The following is a list of publishers who have manuals containing electronic fuel in-
jection system information. Some manuals may be available at auto parts stores,
your local dealer, or your local public library. For others, you need to write for avail-
ability and prices, specifying the make, model and year of your vehicle.
Aftermarket
Vehicle Service Manuals:
Chilton Book Company
Chilton Way
Radnor, PA 19089
Haynes Publications
861 Lawrence Drive
Newbury Park, CA 91320
Cordura Publications
Mitchell Manuals, Inc.
Post Office Box 26260
San Diego, CA 92126
Motor’s Auto Repair Manual
Hearst Company
250 W. 55th Street
New York, NY 10019
Vehicle Service
Manuals from Ford
Motor Co.
Ford Publication Dept.
Helm Incorporated
Post Office Box 07150
Detroit, MI 48207
Vehicle Service
Manuals from
Chrysler Corp.
Chrysler Corporation
Dyment Distribution Ser-
vice
Service Publication
12200 Alameda Drive
Strongsville, Ohio 44136
Vehicle Service
Manuals from Gen-
eral Motors Corp.
Buick
Tuar Company
Post Office Box 354
Flint, MI 48501
Oldsmobile
Lansing Lithographers
Post Office Box 23188
Lansing, MI 48909
Cadillac, Chevrolet,
Pontiac
Helm Incorporated
Post Office Box 07130
Detroit, MI 48207
Typical Applications
The following list shows some of the
more common applications and tests
that your vacuum pump can do.
1. Carburetor Service
Choke pull-off diaphragm
Vacuum break diaphragm
2. Ignition System Service
Vacuum advance unit
Vacuum retard unit
3. Computerized Engine Control Sys-
tems
Vacuum transducer MAP sensor
4. Emission Control Systems
Thermal vacuum switches
Vacuum delay valves
Heated air intake systems
EGR (Exhaust Gas Recirculation)
valves
5. Automatic Transmission Modula-
tor Valves
CAUTIONS AND NOTES ON THE USE OF
THE VACUUM PUMP
• The gauge on the unit is a carefully calibrated device which will not with-
stand physical abuse. Handle the unit with the same care you would give
any precision tool.
• Do not use the vacuum pump to siphon liquids as internal seal damage
may result.
• Some vacuum units have calibrated leaks built into them. These are in the
form of a very tiny hole in the metal housing on the unit. In order to test the
diaphragm for leaks on this type of unit it is necessary to plug this hole with
tape or other suitable means. Make sure to remove the tape when testing
is complete.
Description
The vacuum pump's parts and their respective functions are as follows:
1 Vacuum Gauge – This two (2) inch gauge reads the vacuum in the
system under test. It is calibrated in both inches of mercury (0-30)
and millimeters of mercury (0-760) making it compatible with both
domestic and metric specifications.
2 Vacuum Fitting – Attach the supplied 24-inch rubber hose to this
fitting.
3 Vacuum Release Valve – Depress this valve to release vacuum.
4 Handles – Grip the pump by the handles and squeeze them together
to "draw" a vacuum.
5 Pump Body – This is the pump which includes the cylinder, piston
and valve mechanisms used to pump the vacuum.
Accessories
The following accessories are supplied with the unit and are used as
follows:
6 Vacuum Hose (24") – Securely attach one end of the hose to the
vacuum fitting on the pump, and the other end to an adapter (de-
scribed below) or the device under test.
7 Tapered Hose Adapter – Allows connection of the vacuum pump to
varying inside diameters of "on car" vacuum hoses. Connect the non-
tapered side to the 24" vacuum hose which connects to the pump.
8 "Tee" Fitting – Use this fitting when it is necessary to insert the
vacuum pump inside a "complete vacuum circuit". This provides an
easy method to use the vacuum gauge portion of the unit for moni-
toring vacuum of a particular system with the engine running.
9 Universal Adapter – Use this adapter to fit metal tubing, flared fit-
tings and large hoses such as the PCV or power brake booster lines.
1
3
2
4
5
6
7
8
9
Replacement Parts
Key No.
(See illustration) Part No. Description
1 CP7830-101 Vacuum Gauge*
2 CP7830-102 Barbed Vacuum Fitting*
3 Vacuum Release Valve (See repair kit below)
6 CP7830-103 24" Rubber Vacuum Hose
7 CP7830-104 Tapered Hose Adapter
8 CP7830-105 "Tee" Fitting
9 CP7830-106 Universal Adapter
Not shown CP7830-107 Vacuum Pump Repair Kit**
Consists of 1 each:
U-form Piston Ring
O-ring
Bleed Valve (Black)
Umbrella Valve
Vacuum Release Valve (white or clear)
* When replacing the Vacuum Gauge
or Barbed Vacuum Fitting, it is impor-
tant to maintain a good seal. Wrap a
layer of teflon tape around the gauge
or fitting before threading it into place
on the pump body.
** All of the parts in this kit except the
Vacuum Release Valve are installed
inside of the brass pump body. The
pump body consists of three (3) parts
screwed together. To install the kit
parts, simply unscrew the three (3)
pump body parts from each other. Re-
move the old parts and install the new
parts carefully. It is important that the
brass surface under the umbrella
valve be smooth, clean and dry. Be
careful not to interchange the BLACK
bleed valve with the WHITE or
CLEAR vacuum release valve.
Full One Year Warranty
If within one year from the date of purchase this equipment fails due to defect in mate-
rial or workmanship, return it to Actron and Actron will repair it free of charge.
This warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.