High Lifter Daylight Kit for Honda Rancher - Manual

High
Lifter Products, Inc. (318) 524-2270
780 Professional Dr. N. Fax (318) 524-2297
Shreveport, LA 71105
Rancher Headlight
Installation Instructions
This light is simply spliced into the existing Honda headlight circuit behind either Honda
headlight. When installed correctly the light will come on when the Honda headlights are
turned on and will change from hi to low beam using the handlebar switch.
1. Remove the three Phillips screws holding the black plastic cover for the
instrument panel. Rotate the front of the plastic cover up and toward the seat of
the ATV. This will expose the handlebar clamp assembly. (Note that a very
short, “stubby” screwdriver makes it easier to remove and replace these screws.
Even a short, small blade, flat head is easier than a long Phillips).
2. Remove the two Honda 6MM flange bolts that mate to the new light bracket and
install the light bracket using the Honda bolts. Re-torque bolts.
3. Re-install the plastic instrument cover.
4. Using an ice pick or similar tool perforate the rubber plug in the Hella light
housing and thread the wires through the rubber plug. (Before stripping
insulation).
5. Install the Halogen bulb in the headlight being careful not to touch the bulb.
6. Install the black plastic connector inside the light housing.
7. Install the wires in the connector by pressing the clamps then inserting the wires
into the connector. (strip about ¼” of insulation)
8. Using test light, identify wires to be spliced (see attached diagram).
9. Disconnect ATV battery to prevent blown fuses.
10. Using the quick splice connectors attach the new wiring according to the diagram.
Verify continuity.
11. Trim excess wire; secure wire from hazards or potential abrasions. Note that wire
passing under the plastic instrument panel cover is subject to being crimped when
handlebars are turned unless you are careful to protect it.
12. Reconnect ATV battery.
Enjoy the new light and increased safety.