High Lifter Outlaw Clutch Kit for Arctic Cat 650 H1 4x4 Without Roller Weights (06-07) - Manual

8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪Fax (218) 829-1685
ARCTIC CAT OUTLAW SUPER DUTY KIT INSTRUCTIONS
Model: 650 H1 4x4 2006-2007 (27”-28” TIRES) Part #: HLCKA650H1
Kits designed for Stock motor and stock exhaust at 0-3000 feet elevation.
ATV’s can be dangerous. EPI has no control over the use of any part. EPI expects the customer to exercise good
judgment as to the proper selection, installation, use and maintenance of any part. EPI assumes no responsibility for
damage or injury of any kind because of misuse, improper installation and improper application of any parts in any way
by any person. Contact your local dealer to schedule installation of this clutch kit if you are not a qualified ATV
mechanic.
This product is NOT to be installed on any ATV that will be used by any person under the age of 16.
TOOLS NEEDED TO INSTALL CLUTCH KIT
- Set of metric sockets
- Phillips and flat tip screwdrivers
- #25, #30 Torx
- Snap ring pliers
- Torque wrench
- Spring tool or needle nose pliers
- Clutch compression tool (EPI part # CCT510)
- 1/2 impact wrench
- 2-3 quarts of Arctic Cat Motor Oil
GASKETS NEEDED TO INSTALL CLUTCH KIT
- Order gaskets from your local dealer before you install clutch kit.
- Internal Clutch Housing Gasket - part #0830-116
Engagement
1,800 RPMs
1. Remove the key from the ignition switch. Remove clutch housing cover and gasket. Note the length of the bolts
and their location.
2. Once the clutch cover has been removed you should be able to see the both clutches.
3. Remove the large nut and washer that holds the primary clutch (front clutch) on. Once the nut has been removed
pull the clutch off of the machine and place out of the way on a flat clean surface.
4. Remove the large nut and washer that holds the secondary clutch on. Remove the clutch and the belt from the
machine. Using a compression tool (EPI part # CCT510) carefully compress the spring enough to take the pressure
off the snap ring. Remove the snap ring and slowly release the pressure off the spring. Remove the spring.
5. Install the EPI secondary spring in the #4 hole in the helix and the B setting in the clutch. Align the helix on the
splined shaft and place the snap ring on the helix. Using the compression tool (EPI part # CCT510) slowly and
carefully compress about halfway down. While holding the helix and the bottom half of the clutch from moving, turn
the top half of the clutch counterclockwise approximately a 1/3 of a turn so the plastic buttons in the clutch rotate
past the next ramp on the helix. Push the helix down and install the key way and the snap ring. Once the snap ring
has been installed you can remove the clutch from the press. Set the clutch aside.
EPIperformance.com