High Lifter Looney Tuned Dual Exhaust for Can-Am Renegade 800 (07-11) - Manual

Bombardier Outlander / Renegade 800 INSTALLATION INSTRUCTIONS
PLEASE READ INSTRUCTIONS BEFORE ATTEMPTING INSTALLATION
Kit includes
1) Front head pipe
4) 5/16 flat washers
1) Rear head pipe 2) M8 nyloc nuts
1) front mid pipe 2) 8 x 60mm hex head cap screws
1) rear mid pipe
2) silencers 2) alum Flange
2) ¼ flat washer 2) 6x20 bolts
2) ¼ spacers 4) SS Springs
REMOVAL:
You will have to remove the following items for installation of your new exhaust. Remove seat,
left and right side panels, heat shield under seat (pic 3), rear plastic, front cylinder heat shield, stock slip-
on and last remove rear cylinder header (retain stock header nuts to reuse on new header). Remove front
header
INSTALL:
Install your new mandrel bent header and aluminum flange onto the rear cylinder using the stock
flange nuts and gasket (only finger tighten at this time for best fit) (pic 1).
Install front header finger tight. Next slide pipes (welded together) from the rear of the ATV onto
the head pipes until they hit the stop ring (welded to head pipe). Install silencer to the pipes and bolt to
bumper with the 8x60 bolts. Rotate around so the pipe will not hit anything. Then install the supplied
springs. Spray a little WD-40 onto the ends of the mid pipes. Slide the silencers onto the mid pipes (as in
pic 3) and attach to the bumper with the supplied 8mm bolts, flat washers and nyloc nuts.
After you have the system mounted loosely, start at the new header flange and tighten. Finally
tighten both silencer mounting bracket.
I
Install front cylinder heat shield (supplied in kit).
Re-install heat shield under seat as in pic 2 with the spacers to the front of the ATV and leave the
center bolt out.
Now would be a good time to install the fuel controller if purchased.
Re-install all of your plastic, side panels and seat being sure no plastic or wires are touching the
exhaust.
F1 note: Torque spec for header flanges 13ft pounds. Improper tightening of header flanges will
not be covered under WARRANTY.
FUEL SPECIFICATIONS: Looney Tuned Exhaust TFI fuel controller recommended with
preprogrammed fuel map. Final jetting is the customer’s responsibility
W W W A A A R R R N N N I I I N N N G G G ! ! !
LOONEY TUNED EXHAUST DOES NOT TAKE RESPONSIBILITY FOR DAMAGE THAT MAY OCCUR DURING
OPERATION OF YOUR VEHICLE UNDER IMPROPER JET SETTINGS. IT IS THE FINAL RESPONSIBILITY OF THE
OWNER/RIDER TO ADJUST JETTING TO SPECIFIC RIDING CONDITIONS AND ELEVATION BEFORE RIDING.