Incorrect, Return style fuel system – MSD 2920 Atomic EFI Master Kit Installation User Manual

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INSTALLATION INSTRUCTIONS

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•   W W W . A T O M I C E F I . C O M   •   ( 9 1 5 )   8 5 5 - 7 1 2 3   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4

RETURN STYLE FUEL SYSTEM

If you have decided that a returnless fuel system will not produce the best performance for your

application, you will need to route a return line in the fuel system. There are many aftermarket fuel

regulators available. The fuel can then be routed to the sending unit of the gas tank, or even the filling

port of the tank. This will take modification. Figure 2 shows an example of a return style fuel system.

The most efficient system is to return the fuel from the opposite outlet of the throttle body.

The fuel pressure required for a return fuel system is approximately 45psi. If the pressure is not enough

the injectors will be over-worked and an “INJ DC” code will appear in the Diagnostics on the Handheld.

If this happens increase the fuel pressure by 5 PSI increment and test again. A rule of thumb is to start

at approximately 60 psi for engines over 400 horsepower.

With a return style system you must connect the fuel lines as pictured below. Connecting them

like in the lower picture can cause fluid hammer inside of the throttle body on transient operations. This

will cause hesitatons and possibly dead zones at certain RPM ranges.

DANGER

CAUTION

WARNING

NOTICE

FUEL TANK

FUEL

PUMP

AFTERMARKET

ADJUSTABLE

REGULATOR

PRE FUEL

FILTER

FUEL TANK

FUEL

PUMP

MSD ADJUSTABLE

REGULATOR

POST

FUEL

FILTER

PRE FUEL

FILTER

NOTE: Do not use tubing (hard fuel lines) with the Atomic EFI system.

FUEL TANK

FUEL

PUMP

AFTERMARKET

ADJUSTABLE

REGULATOR

PRE FUEL

FILTER

FUEL TANK

FUEL

PUMP

MSD ADJUSTABLE

REGULATOR

POST

FUEL

FILTER

PRE FUEL

FILTER

INCORRECT

CORRECT FOR RETURN STYLE FUEL SYSTEM.

Figure 2 Atomic Return Style Fuel System.

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