Installation of diff carrier into housing – Spicer Drive Axles Service Manual J175-S, J190-S, J210-S, J220-S, J230-SB, W230-S User Manual

Page 24

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22

INSTALLATION OF DIFFERENTIAL
CARRIER INTO AXLE HOUSING

1. Thoroughly clean the inside of the carrier housing

and inspect the housing mounting surface for nicks
and general cleanliness. Stone the surface if neces-
sary to remove burrs or nicks. Bolt holes must
also be checked, to see that they are free of
contaminants.

Figure 13

Loctite #518

Gasket Eliminator

2. Apply an .125 inch (3.175 mm) diameter bead of

Loctite #518 gasket eliminator onto the axle
housing mounting flange and around each bolt
hole.

See Figure 13.

3. Thread two studs into the axle housing 180

0

apart.

This will eliminate rotation of the carrier assembly
after it makes contact with the gasket material

.

4. Install the carrier assembly into the axle housing.

If reinstalling used bolts, clean the mounting bolts,
and coat with Loctite #277, and install. Tighten

bolts evenly in cross pattern. Torque bolts

240-260 Lb-Ft (325-352 N-m).

5. Allow one hour cure time for gasket material before

adding hypoid gear lubricant.

6. Remove the old axle flange gasket and clean mating

surfaces of the hub and axle flange.

7. Install the new axle flange gasket.
8. Install the axle shafts to proper location. Torque

the axle flange nuts to vehicle manufacturers
specifications. (See

Axle/Torque Specifications, Pg.

21)

9. Clean magnetic drain plug and install. Torque

magnetic drain plug to 35-45 Lb-Ft (47-61 N-m).
Fill unit to proper level with hypoid gear lubricant.

10. Install fill plug and torque to 35-45 Lb-Ft

(47-61 N-m).

NOTE : Lubricant close enough to bottom of fill hole to be seen
or touched is not sufficient. Lubricant must be level with the fill
hole.

J Models

31.5

15

W Models

34.5 16.5

Model

Pints Liters

CAPACITIES (Approximate*):

* Lube capacity will vary depending upon the housing
angle in each vehicle. Capacities given above are for an
angle of 4°. Fill to the lower edge of the fill hole in the axle
housing as shown above.

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