Spicer Tire Pressure Control User Manual

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crowns or sharp break overs this can become

an important issue. It can also be noted how-

ever, that higher nominal speed capability

stemming from the improved ride and control

when traveling cross-country at reduced

pressures may allow the operator to traverse

some obstacles that could not be crossed at

lower speeds.
Customers should be reminded that one need

not actually install a tire pressure adjustment

system on their vehicle to determine if

reduced pressures will work in their opera-

tion. Manual reduction of tire pressure and

reduced speed operation until tires can be

re-inflated will allow most users to prove the

benefits to themselves with a minimal invest-

ment in time or money. It should also be

stated that the use of reduced tire pressure

will not prevent one from ever becoming

stuck again, especially when you consider the

prospects that you will be operating in places

where you may not have been previous to

using lower pressures.

How are tire pressure settings

developed?

Tire pressures have been developed to pro-

vide the sidewall deflections appropriate for

various tire sizes. Of course, one must

remember that reduced operating speeds are

required to use these reduced pressures.

Generally, tire manufacturers specify on-high-

way tire pressures to achieve sidewall deflec-

tions of 10-13%. These pressures allow

operating speeds up the tire design limit. Off-

highway deflections are typically 20-22% and

limit vehicle speeds to 35 mph. Emergency

pressure settings may go to 30% deflection,

with a typical speed limit of 10 mph.
The vehicle owner should always select tire

pressures with the assistance of their tire

supplier. The Tire and Rim Association has

developed reduced pressure and speed charts

to assist in selection of tire pressures.

When did Dana start making tire

inflation systems?

Dana is the world’s leading provider of central

tire inflation systems, having acquired the tire

management businesses in 1999.

Over 35,000 systems have been provided

since 1987 to numerous military and

and commercial programs. These systems

are fielded worldwide and were proven

in Operation Desert Storm as a vital

element of tactical wheeled vehicle mobility.

Several important features account for the

success of the product, among them:

- Depressurized control line strategy

which extends seal life, eliminates tire

leakdown when parked and provides

“fail safe” operating capability.

- Speed sensing to assure that tires are

not operated continuously at cross

country pressures when traveling at

highway speeds.

- Simple push button operation using

pre-set terrain based pressure modes.

- Electronic pressure supply sensing to

assure proper integration with brake and

other on-board air systems.

The Spicer

®

Tire Pressure Control System,

was introduced to the commercial market in

1994. It is presently available from Kenworth,

Western Star, Volvo, Mack and Peterbilt.

Dana continues to work toward wider

availability of the system.
Tire Pressure Control was created by building

on the same technology used successfully in

the military systems. The following list

represents some of the many enhancements

that have been integrated into the commercial

version:

- Multiple channel operation, allowing the

independent control of pressures on

steer, drive and trailer tires.

- Integration of the wheel valve into the

hub cap using a rotary joint on non-

driven axles to simplify installation and

improve reliability.

- Introduction of diagnostic tools using

either industry standard devices or

personal computers, simplifying

troubleshooting and repair.

- Publication of troubleshooting, and

service manuals as well as driver

instructions and in-cab aids to improve

driver understanding of systems.

- Wheel valve design improvements to

increase system reliability with longer

trailer combinations and reduce

sensitivity to control system leaks.

- Pneumatic controls design changes to

reduce sensitivity to control system

leaks.

- Introduction of new steer axle products

up to 14,600 lbs. capacity to improve

routing of air to steer wheel ends.

Does Spicer TPCS fit Meritor

drives? Which ones? How about

others?

Spicer drive axle air seal hardware was

developed to fit on the Spicer “R” spindle

configuration. Dana uses this spindle on sin-

gle axles between 21,000 and 26,000 lbs.

capacity and on tandems from 40,000

through 52,000 lbs. capacity. The “R” config-

uration meets industry standards for fitment

of wheel end hardware (hubs, bearings, seals

etc.), however individual axle manufacturers

have latitude outside of the specific dimen-

sions for the bearings and the seals to

accommodate manufacturing processes and

other considerations.
Historically, the Meritor “R” configuration has

differed from the Spicer configuration specifi-

cally in the width of the outer bearing journal.

It is Dana Corporation’s understanding that

the spindle configuration of the Meritor prod-

uct was changed in 1999 to accommodate

the hardware required to equip their axles

with Spicer TPCS. The hardware will also fit

on spindles from some other axle manufac-

turers. We have found that Mack tandems of

38,000 lbs. and 50,000 lbs. will accept the

hardware without modification, however their

44,000 lb. axles will not. Dana will review

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