Warrior SR 180-3 SYSTEM (1987 – 1996 Jeep YJ Wrangler) User Manual

Page 2

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Protecting Your Adventure Lifestyle

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QUALITY • INTEGRITY • INNOVATION • SERVICE

Warrior Products, Inc.

16850 SW Upper Boones Ferry Rd

Ste. A

Durham, OR 97224

Phone (888) 220-6861

Fax (503) 692-0364

[email protected]

2. Weld the SR 180-3 cross member on the front,

back, and both sides. If it was removed, be sure to
reinstall the lower bumper bolt before installing
front leaf springs.

3. Remove the front leaf spring rear frame brackets

from the frame and grind smooth to prep for
welding.

Warrior Rear Shackle Hanger Installation:

1. Measure 45_” from the center of the front leaf

spring mounting hole on your new cross member
to the frame and scribe a line on the frame. Now,
clamp or tack-weld the rear Warrior shackle
hanger unto the frame so the measurement of 45_”
is centered in middle of hole on the mount. This
measurement was taken off of OEM leaf springs
and may vary slightly depending upon your
springs. Before welding, be sure your new shackle
will look like the picture below with the weight of
the vehicle on the springs. Test fit now by
installing the shackle hanger bushings, the shackle
and the leaf spring. For best result, install the tires
and lightly set the vehicle on the ground to compare it to the diagram below. Do not tighten bolts.
Adjust the frame bracket as needed on the frame to make it similar to our diagram.

2. Once the shackle angle has been set, proceed with the welding of the frame bracket in accordance with

the diagram below. Do not completely perimeter weld the bracket. Failure to weld the mount in the
fashion shown below will immediately void this products warranty.

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