Warrior 831 ADVENTURE RACK (2007 – 2013 Jeep JK Wrangler) - Manual

Protecting Your Adventure Lifestyle
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QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior Products, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone (888) 220-6861
Fax (503) 692-0364
[email protected]
WRANGLER ADVENTURE RACK
INSTALLATION INSTRUCTIONS
WAR 831
IMPORTANT: Without any tailgate reinforcement, a 100 pound weight limit is advised on this rack. With our 920D series
Tailgate Cover installed, a 200 pound weight limit is advised. Warranty and weight ratings are not valid unless installed with
920D series tailgate cover. We recommend the S920-1 version for most applications.
KIT CONTENTS:
Description Qty Description Qty
Installation Sheet 1 Passenger Side Leg 1
Cargo Basket 1 8mm x 75mm Bolt 2
Driver Side Leg 1 5/16 x 2_” NC Allen Head Bolt 2
5/16” Flat Washer 4 5/16” Lock Washer 2
5/16” NC Hex Nuts 2 3/8 x 2” NC Hex Bolt 4
3/8” NC Hex Nuts 4 3/8” Lock Washer 4
3/8” Flat Washer 8 3/8” Wing Nut 2
Gas Can Clamp 2
PHASE 1: LEG INSTALLATION
1. Remove spare tire from the rear of the tailgate.
2. Remove the plastic covers from the tailgate hinges; to do this you must open the tailgate, pinch the tabs on the inside of the
hinge, and then slide them toward the driver side. If you wish to re-attach these, you will have to notch them to clear your
Adventure Rack. Be careful that you don’t cut the cover into two pieces when notching.
3. On the driver side of the tailgate, measure mark, and drill 5/16” holes _” from the left of the tailgate both 1” from the top
and bottom of the tailgate, so that the hole spread ends up at 14_”. Use the two supplied 5/16” button head Allen bolt with
flat washers and nuts to attach the driver side leg to these holes. The head of the bolt will be on the inside edge so as not to
damage the weather stripping. See Fig. B
4. On the passenger side, unbolt the outermost bolts from the upper and lower hinge. Use the two 8mm supplied and two
5/16” flat washers to bolt the passenger side leg into the existing hinge mounting holes that you just removed the factory
bolts from.
5. If you chose to notch your plastic covers to fit, now is the time to mark and cut the notches, then you will need to remove
the passenger leg, attach the covers, and re-attach the leg.
PHASE 2: BASKET INSTALLATION
1. Place the basket on top of the legs lining the holes in the basket with the holes in the leg’s
mounting plates. Use four 3/8” bolts with flat and lock washers to attach the rack to the legs.
2. Finish by placing the gas can clamps on the studs atop the basket, and secure using the two
supplied wing nuts.
Tighten all bolts and check to be sure the rack is securely attached to the rear of the vehicle.
ENJOY YOUR NEW RACK!
If you need further assistance installing your product, please contact us by email at [email protected] or call
us at (888) 220-6861.
THANK YOU FOR PURCHASING WARRIOR PRODUCTS