Warrior 800080 Rear Bump Stop Spacer Kit (2007-2013 FJ Cruiser) - Manual

Protecting Your Adventure Lifestyle
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QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior Products, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone (888) 220-6861
Fax (503) 692-0364
[email protected]
800080
FJ Cruiser Rear Bump Stop Spacer Kit
Installation Instructions
IMPORTANT: Warrior recommends that this kit be installed by a certified technician. While these instructions are
complete, a thorough professional knowledge of disassembly and reassembly procedures, as well as post-installation
checks is important. Installing this system without this knowledge and expertise may compromise the operating safety of
the vehicle.
Before beginning this installation, take a look at the end of the install instructions. You will find a torque specification
chart. Reference this chart when tightening any bolts. This chart is located toward the end of the step-by-step
instructions and before any illustrations.
Disassembly
1. Unbolt the 2 Bolts on each side that are holding the bump stops to the frame.
Assembly
1. Slide new longer bolts with a flat washer and lock washer through your factory bump stop.
2. Slide bump stop spacer over the bolts next.
3. Attach bump stop with spacer back into the factory location.
4. Tighten to 18lb/ft - 20lb/ft. We also recommend using a thread locker to ensure that your bump stops do not
loosen over time.
STANDARD BOLT TORQUE SPECIFICATIONS
INCH SYSTEM METRIC SYSTEM
Bolt Size Grade 5 Grade 8 Bolt Size Class 8.8 Class 10.9 Class 12.9
5/16 15 Ft – Lbs 20 Ft – Lbs M 6 5 Ft – Lbs 9 Ft – Lbs 12 Ft – Lbs
3/8 30 Ft – Lbs 35 Ft – Lbs M 8 18 Ft – Lbs 23 Ft – Lbs 27 Ft – Lbs
7/16 45 Ft – Lbs 60 Ft – Lbs M10 32 Ft – Lbs 45 Ft – Lbs 50 Ft – Lbs
_ 65 Ft – Lbs 90 Ft – Lbs M12 55 Ft – Lbs 75 Ft – Lbs 90 Ft – Lbs
9/16 95 Ft – Lbs 130 Ft – Lbs M14 85 Ft – Lbs 120 Ft – Lbs 145 Ft – Lbs
5/8 135 Ft – Lbs 175 Ft – Lbs M16 130 Ft – Lbs 165 Ft – Lbs 210 Ft – Lbs
_ 185 Ft – Lbs 280 Ft – Lbs M18 170 Ft – Lbs 240 Ft – Lbs 290 Ft – Lbs