Rough Country RC611 - Manual (Page 5)

18. Repeat body puck installation for opposite side.
19. Install the new front bump stop extension under the bump stop on radiator core support. See Photo 13. Use the
bracket as a template an mark and drill a 1/4” hole in frame. Secure using the supplied 5/16” self tapping bolt. Snug
using a 13mm socket. Do not over tighten the self tapping bolt. Repeat for driver side.
20. After all body pucks and bump stop extension are in tighten all 1/2 bolts using 19mm and 16mm for 7/16 bolts.
21. Remove plastic bezel under fuel filler tube and pull filler neck out. Loosen the clamps on hoses at tank using a 5/16”
socket. Pull the hoses off of tank. See Photo 14 & 15.
22. Cut the hoses and install the supplied hose extension as shown with the supplied hose clamps. Tighten the clamps
using a 5/16” socket. See Photo 16.
23. Test fit to make sure filler tube can be reattached to body. Reattach the hoses to the tank and tighten hose clamps.
Attach filler tube back to body using stock hardware and use a 8mm socket to tighten. Reinstall plastic bezel trim-
ming maybe needed to make fit around fuel filler hose.
24. Install steering shaft with marks made earlier and use stock hardware and 1/2 socket to tighten. See Photo 17.
Note: The steering shaft may have to removed in order to free the slip joint in the shaft. After the shaft is ex-
tended, reinstall shaft.
25. Make sure vacuum lines are clear from the steering shaft. Re-position the lines if necessary.
26. Remove vacuum hose end that installs in the brake booster from throttle body.
27. Install the supplied rubber extension on the stock brake booster end.
28. Install the supplied coupler in the rubber extension and install the assembly on the stock line. See Photo 18.
Photo 13
Install radiator core brackets
Photo 14
Photo 15
Move plastic cover
Loosen clamps and pull hose to allow slack
Photo 16
Install fuel filler extensions and clamps
Photo 17
Reinstall steering shaft.
Photo 18
Install stock end on hose