Rough Country 1142 - Manual

97-06 JEEP TJ FRONT DISCONNECT KIT
92114200
Thank you for choosing Rough Country for your suspension needs.
Rough Country recommends a certified technician installs this system. In addition to these instructions, professional
knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to
install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the
vehicle.
Please read all the instructions before beginning the installation. Check the kit hardware against the kit contents. Be
sure you have all the needed parts and understand where they go. Also please review the tools needed list and
make sure you have needed tools. If you have any questions please call us at 800-222-7023..
NOTICE TO DEALER AND VECHICLE OWNER
Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun
visor or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling
characteristics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward these in-
stallation instructions on to the vehicle owner for review and to be kept in the vehicle for its service life.
TOOLS NEEDED:
7/16” Socket / Wrench
9/16” Socket / Wrench
3/4” Socket / Wrench
3/4” Socket / Wrench
5/8” Socket / Wrench
TORQUE SPECS:
Size Grade 5 Grade 8
1/4”
8 ft/lbs 10 ft/lbs
3/8” 30 ft/lbs 35 ft/lbs
1/2” 65 ft/lbs 90 ft/lbs
9/16” 95 ft/lbs 130 ft/lbs
KIT CONTENTS
Disconnect Link w/bushing (2)
Pass Frame Bracket (1)
Driver Frame Bracket (1)
Sway Bar Disconnect Bag
4-1/4” x 3/4” Bolts
4-1/4” Flat Washers
2-3/8” x 1 1/4” Bolts (not shown)
2-3/8” Flat Washers (not shown)
3-3/8” Lock Washers (not shown)
2-Disconnect
Pins
2-Hitch pins
2-Rod Ends
2-1/2” Nuts
2-1/2” Flat Washer
2-1/2” Flange Lock Nut
2-1/2”
Jam Nut
Upr Sway Bar Mount (2)
Rod End (2)
Hitch Pin (2)
Disconnect
Mounting Pin (2)
Driver Side
Frame Bracket
Pass Side
Frame Bracket
Disconnect Link
with Bushing (2)