Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) PowerPack & Stinger w_EconoMind '03-05 For use with PowerPDA User Manual

Page 14

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32.

Install the driver side boost

tube. The driver side tube uses a

3.5 inch diameter straight hose at

the intake manifold and a 3.5 inch

diameter hump hose at the cAc.

The orientation of the hose clamps

should be as shown in Figure 14

to avoid clearance issues. Keep the

hose clamps loose until the High Ram

is installed. cover the opening of the

boost tube to prevent foreign objects

from entering the boost tube during

the installation.

33.

Remove the three wires on the

electric heater block at the intake

manifold, then remove the heater

block. Save the fasteners for re-use.
Caution: Cover the opening in the

intake manifold with a clean rag

to prevent foreign objects from

entering the engine.

34.

completely remove the stock

gaskets from both sides of the heater

block and intake manifold. Take care

not to scratch or gouge any of these

surfaces when removing the gasket

material.

35.

Remove the rag that was used

to cover the intake. Reinstall the

electric heater block onto the intake

manifold with one of the supplied

gaskets. Reattach the three electrical

connections to the heater element.

36.

Caution: The High Ram studs

have different threads on each

end. Make sure the M8 ends go

into the engine intake manifold.

The shorter studs are placed inboard

closest to the valve cover. Apply the

supplied thread locking compound

to the M8 threaded end of the studs.

Hand tighten the studs to the intake

manifold.

Figure 13. Orientation of the passenger side hose clamps to avoid clearance issues.

Figure 12. Relocation of the upper driver side A/C condenser mounting bracket

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96812 v.7.0

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