Banks Power Chevy_GMC Trucks: Duramax LB7 (Diesel ’01 - 04 6.6L) Intake- Techni-Cooler Intercooler '01-05 - Manual (Page 16)

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96784 v.6.0
37.
Install the lower driver side
radiator-retaining clamp that was
removed from the stock CAC and
secure with the 5 ⁄
16
”-18 by 0.5” long
bolts and the smaller OD washers that
were supplied with the Banks system.
Tighten to 10-12 ft-lbs. The passenger
side clamp will contact the battery
support bracket, and is optional to
reinstall.
38.
Tighten the 6 radiator cross brace
bolts to 80 in-lbs. Install the diagonal
fender support brace and tighten the
bolts.
39.
Insert the supplied round metal
spacers into the rubber shroud gasket
as shown in Figure 15. The spacers
should be inserted so that the step
mates with the cross brace.
40.
Install the upper fan shroud. The
supplied gasket is used to fill the gap
between the shroud and the cross
brace. The push-in retainers that secure
the upper shroud to the lower shroud
are secured by inserting the retainer
with the center pin pulled out. Once the
retainer is inserted, press the center pin
down to secure the retainer. Install the
gasket and upper fan shroud bolts. The
stock upper fan shroud bolts are reused
and should be tighten to 80 in-lbs.
41.
Install the a/c condenser and
tighten it’s upper mounting bolts to 80
in-lbs
42.
Install the latch support. Tighten
it’s six attachment bolts to 80 in-lbs.
Install the oil-cooler-line retaining clip
shown in Figure 5.
43.
Install the hood latch. Position it
so that it aligns with the marks that
were previously made on the latch
support prior to it’s removal. Tighten
it’s bolts to 80 in-lbs.
44.
Install the driver and passenger side
plastic headlamp support structures.
Tighten the screws to 80 in-lbs.
Figure 15: Metal spacers installed in the shroud gasket