Baron Air & Fuel_xXx BIG AIR KIT Road Star (08+) BLACK - Manual

Page: 1 LA-2322-00 & LA-2322-00B
xXx BIG AIR KIT (BAK) YAMAHA ROADSTAR (2008-2011)
CAUTION! We Strongly recommend that a qualified technician install this kit
if you do not completely understand the instructions prior to the install.
Revision: 2.4 - 06/01/2011
Install Time: 45 Minutes
INCLUDED IN THE KIT:
(1) Chrome or Black xXx Cover
(1) Chrome Mesh Cover
(1) Black Intake Backplate
(1) Black Filter Cinch Plate
(3) Aluminum Stand-Offs
(1) 11" Black Zip Tie
(6) 1/4-20x3/4" Black Flat Head Allen Screws
(1) Performance Re-Usable Air Filter
(1) M6x1.0x30mm Stainless Socket Cap Screw
(1) M6x1.0x45mm Stainless Socket Cap Screw
(1) 3/8" White Plastic Hose Fitting
(1) Black Motor Mount
(2) Black Mount Spacers
(2) 1/4-20x1/2" Stainless Socket Cap Screw
(1) 1/4-20x1/2" Stainless Flat Head Screw
(1) 2-5/8" Dia. Neoprene Hose 1/8" Wall Thickness
TOOLS REQUIRED:
4, 5, 6mm & 5/32" Allen Wrenches
10 & 12mm Sockets
Pliers (Std. & Needle-nose)
Phillips & Flat Screwdrivers
Blue Loctite®
Factory Service Manual
INSTRUCTIONS:
1. Remove the stock air cleaner from the right side of your bike. You do not have to remove the chrome cover.
Using a Long Phillips Head Screwdriver loosen the clamp on the back side of the filter assembly for the rubber
boot that attaches to the throttle body. Then remove the three Socket Cap Screws at the top left, right and
bottom of the assembly. You can now remove the air cleaner from the bike.
2. The xXx comes loosely assembled. Unwrap the protective bubble wrap and remove the exterior covers and
you should find the required hardware contained inside the filter. Remove the hardware kit and check the
contents against the list of included items above.
3. Using three 1/4-20x3/4" Black Flat Head Allen Screws, install the three aluminum stand-offs on to the
backing plate. Be sure to use Blue Loctite® and torque these screws to 8 to 10 ft. lbs.
4. Thread the plastic hose fitting into the rear of the BAK backing plate. Be careful as this fitting can be easily
cross-threaded or stripped.
5. Using the two 1/4-20x1/2" Stainless Socket Cap Screws, attach the black motor mount to the rear of the
backing plate. Be sure to use Blue Loctite® and torque these screws to 8 to 10 ft. lbs. The notches on the mount
should be on your left when you install the plate. (Which means the notches will be on the side of the rear
cylinder when installed)
6. Place the filter over the stand-offs and slip it into the groove on the backing plate. Place the black cinch plate
onto the filter and align the cinch plate to the stand-offs. Insert the three 1/4-20x3/4" Black Flat Head Allen
Screws through the cinch plate and into the aluminum standoffs on the backing plate. Be sure to use Blue
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. LA Choppers bears no responsibility on installation costs associated with this product.
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5221 Oceanus Drive Huntington Beach, CA 92649 (925)583-2499 - Ph. (714)901-0520 - Fax www.lachoppers.com [email protected]