Baron Air & Fuel_BIG AIR KIT PINSTRIPE, BLACK Suzuki C-50 - Manual

Page: 1 BA-2080-00/03/06/07/13/13B
BIG AIR KIT - Suzuki C50/M50 Boulevard
We highly recommend the use of Blue Loctite® on all fasteners and mounting
hardware. Our installation guide provides a basic outline on the installation of
our products. Further tuning and/or fitment may be required and we suggest
a professional technician be utilized. Barons bears no responsibility on
installation costs associated with this product. 2009 Barons Custom
Accessories
Revision: 4.1 - 04/05/2010
Install Time: 1 Hour
INCLUDED IN THE KIT:
(2) Mounting Arm
(2) 20mm Diameter x .76" Aluminum Stepped Spacer
(2) M6 x 1.0 x 35 Chrome Socket Cap Head Screw
(2) M6 Chrome Lock Washer
(2) M6 Chrome Fender Washer
(3) M5 x 10mm Button Head Allen Screw SS
(2) M6 x 1.0 x 16mm Button Head Screw Chrome
(2) M6 Serrated Flange Nut
(1) M5 x 12 Socket Cap Head Screw SS
(1) Spacer Tube 2.42L x .25 I.D. x .50 O.D.
(1) M6 x 80mm x 1.0 Socket Head Cap Screw SS
(1) Aluminum Manifold
(2) 1/4 28 x 1 13/16" Hex Bolt
(2) Aluminum Filter Spacer
(2) 1/4" Lock Washer
(1) Nylon Nipple Pre-installed
(1) Slimline Air Filter
(1) Raincoat Filter
(1) Billet BAK Cover
INSTRUCTIONS:
READ COMPLETE INSTRUCTIONS BEFORE STARTING INSTALLATION
NOTES: We highly recommend the use of the Blue Loctite® on all fasteners and mounting hardware. It will
not be necessary to remove your seat or your fuel tank for this installation.
1. Remove the (2) Bolts at the top of the stock air cleaner to the left and right of the oval rubber hose coming
from under the fuel tank.
2. Loosen the hose clamp at the base of the oval rubber hose on the top of the air cleaner.
3. A male barb protrudes from the rear of the air cleaner that inserts into a rubber grommet mounted to the
cylinders. Pull the air cleaner away from the cylinders firmly and you will feel the barb release. Now pull the
upper section of the air cleaner downward to remove it from the oval snorkel tube from under the fuel tank.
4. Now you can reach to the rear of the box and unplug the electrical lead for the Air Sensor" which sits just
about in the middle of the rear of the air cleaner. Now remove the breather hose at bottom of the air cleaner.
5. Set the air cleaner aside and turn it over to access the back. Remove the single bolt that secures the Air
Sensor" (This sensor will be installed into the Aluminum Manifold of your new BAK assembly later)
6. Remove the lower mounting arm assembly from the cylinders. (You will not reuse this).
7. Using the (2) Dome head m6 x 15mm screws install the (2) #1 Arms to the rear (the side without the groove)
of the backing plate, the shiny/chrome side of the arms should face outward. The smaller of the two holes in
each arm is the one you place the screws through. Use the m6 Flange Nuts to secure the bolts at the rear of
backing plate. Snug these up but do not tighten fully.
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. Barons bears no responsibility on installation costs associated with this product.
© 2013 Barons Custom Accessories
5221 Oceanus Drive Huntington Beach, CA 92649 (925)583-2499 - Ph. (714)901-0520 - Fax www.baronscustom.com [email protected]