Baron Air & Fuel_xXx BIG AIR KIT Vulcan 900 CHROME - Manual

Page: 1 LA-2374-00 & LA-2374-00B
xXx BIG AIR KIT - Kawasaki Vulcan 900
CAUTION! We strongly recommend that a qualified technician install this
kit if you do not completely understand the instructions prior to the
installation.
Revision: 3.9 - 06/22/2011
Install Time: 30 Minutes
INCLUDED IN THE KIT:
(1) Black Cover Plate
(1) Chrome Mesh Cover
(1) xXx Cover
(1) Black Intake Backing Plate
(3) 1/4-20x3/4" Black Flat Head Allen Screws
(1) Performance Re-Usable Air Filter
(1) Straight Hose Fitting
(1) Phillips Stainless Sensor Screw
(1) 90 Degree Fitting
(1) Support Bracket
(3) Set Screws (2 are 1/4-20 and 1 is 6mm)
(1) 1/2" x15" Vac Hose
(3) Standoffs (one has a hex side)
(1) Carb Gasket
TOOLS REQUIRED:
4 & 5 MM Allen Wrench
10 & 12mm & 7/16" Sockets
Pliers (Std. & Needle-nose)
Blue Loctite®
Factory Service Manual
INSTRUCTIONS:
Please read all directions before starting this installation. If at any time you are unsure or do not understand these procedures, please
call or email us for help. Although it is not required, the xXx BAK may be easier to install after removing the fuel tank. Please make
sure the vehicle is cool before starting your work.
1. Using a 4mm Allen wrench, remove the 4 cap-head screws that hold the stock chrome air box cover on.
2. Using a Phillips screwdriver, remove the screw at the top center of the air box. This holds the air filter on. Remove the air filter and
plastic housing.
3. With a 5mm Allen wrench, remove the 5 cap-head screws that hold the air box to the throttle body.
4. Remove the 2 bolts that were under the stock air filter with a 5mm Allen wrench.
5. Remove the idle-speed adjuster from the air box, unplug the inlet temperature sensor, and remove the upper & lower vent tubes.
6. Remove the philips screw holding the sensor onto the stock air box. Install the sensor into xXx BAK packing plate with the stainless
phillips screw provided and the stock o-ring.
7. Remove the vent hose that leads to the air switching valve. Replace this hose with the 1/2" x 10" long hose provided. Be sure to run
this hose behind the throttle body so it can be inserted onto the nipple that we will install on new xXx BAK backing plate. (Figure 1)
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. LA Choppers bears no responsibility on installation costs associated with this product.
© 2013 LA Choppers
5221 Oceanus Drive Huntington Beach, CA 92649 (925)583-2499 - Ph. (714)901-0520 - Fax www.lachoppers.com [email protected]