Baron Air & Fuel_NEEDLE_JET KIT V-Star 650 Classic_Custom - Manual

Page: 1 BA-2410-00
NEEDLE/JET KIT - Yamaha XV650 V-Star 650 1998-2010
CAUTION: We strongly recommend that a qualified Yamaha technician
install this kit. Please read ALL of the instructions BEFORE installing
beginning the installation.
Revision: 3.5 - 01/22/2010
Install Time: 90 Minutes
INCLUDED IN THE KIT:
(6) Assorted Mikuni Main Jets
(2) Mikuni Pilot Jets
(2) Titanium Adjustable Needles
(2) E-clips
(8) Cap head Allen screws
TOOLS REQUIRED:
10 & 12 MM Wrenches & Sockets
Assorted Allen Wrenches
Phillips and Flat Tip Screwdrivers
Factory Service Manual
INSTRUCTIONS:
JET/NEEDLE Size & Setting Chart
STOCK AIR BOX or K&N REPLACEMENT FILTER REQUIRES: 100 Main Jet, 22.5 Pilot Jet, Needle with "e" clip
in #3 slot
BARON CHROME EXTRENAL BAK REQUIRES: 112.5 Main Jet, 22.5 Pilot Jet, Needle with "e" clip in #4 slot
STEALTH BIG AIR KIT REQUIRES: 130 Main Jet, 22.5 Pilot Jet, Needle with "e" clip in #4 slot
You will need to remove and disassemble the following components:
Fuel Tank
Factory Airbox
Carburetors
1. Remove the vacuum slide from the carburetor per Yamaha shop manual procedures.
2. Remove the OEM needle and spacer, noting the order of assembly.
3. Counting from down from the top (The blunt end closest to the grooves) of the adjustable needle, install new "e"
Clip in the specified slot of new adjustable Baron Needle as specified in chart at the top of this box.
4. Reinstall the OEM spacer under the e" clip just as it was on the stock needle.
5. Reinstall the vacuum slide along with the diaphragm spring.
6. Be sure the spring base cap, small spring and its containment cap along with the larger slide spring are reinstalled in
the same order as removed. Reattach the diaphragm cover and tighten it's screws.
Note:Verify the slide and the throttle linkage have full range of motion!
7. Drain the fuel from float bowl and remove the bowl cover.
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. Barons bears no responsibility on installation costs associated with this product.
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5221 Oceanus Drive Huntington Beach, CA 92649 (925)583-2499 - Ph. (714)901-0520 - Fax www.baronscustom.com [email protected]