Baron Performance_31 TOOTH FRONT PULLEY - Manual

Page: 1 BA-6521RD
FRONT PULLEY - Yamaha Road Star (99-10)
CAUTION! We Strongly recommend that a qualified technician install this kit
if you do not completely understand the instructions prior to the install.
Revision: 1.8 - 02/05/2010
Install Time: 60 Minutes
INCLUDED IN THE KIT:
(1) Baron Steel Pulley (Single Flange) (1) Yamaha OEM Lock-Tab Washer
TOOLS REQUIRED:
3, 4 & 5mm Allen Wrenches
32mm Socket
Pliers (Std. & Needle-nose)
10 & 12mm Sockets
Phillips & Flat Screwdrivers
Factory Service Manual
INSTRUCTIONS:
1. Place the motorcycle on a suitable stand to safely support it while you perform the installation.
2. Remove stock drive pulley cover bracket and drive pulley cover per Yamaha service manual procedures.
Flatten lock tab on stock pulley nut. Loosen pulley nut.
NOTE: When loosening the drive pulley nut, press down on the brake pedal to prevent the pulley from turning.
3. Loosen the rear axle and slide rear wheel forward to allow enough slack in the belt for easier pulley removal.
Remove stock drive pulley.
4. Install new pulley with flanged side out, along with new lock-tab washer (supplied) and stock pulley nut. The
stock pulley nut is 2-sided. One side is flat. Make sure the flat side is flush with the pulley surface before
tightening. Tighten pulley nut to 61 ft-lbs.
5. Adjust drive belt and tighten rear axle per Yamaha service manual procedures.
6. Reinstall stock drive pulley cover and drive pulley cover bracket per Yamaha service manual procedures.
IMPORTANT: Be sure to re-check the pulley nut torque after 100 miles.
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. Barons bears no responsibility on installation costs associated with this product.
© 2013 Barons Custom Accessories
5221 Oceanus Drive Huntington Beach, CA 92649 (925)583-2499 - Ph. (714)901-0520 - Fax www.baronscustom.com [email protected]